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TSB (Technical Service Bulletins) and Factory Recall
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+ Fixes for common problems and updated factory repair procedures.
+ Illustrated Diagnosis and Repair Procedures.
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Automotive Recalls and Technical Service
Bulletins (TSB) for
2003 Saturn ION L4-2.2L VIN F
This is Technical Service Bulletin and
Automotive Recall Titles.
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Technical Service Bulletin Titles for 2003 Saturn ION L4-2.2L VIN F
OCTOBER 2006 Recall - Replace Ignition Control Module
MAY 2004 Recall - Body Control Module Software Upgrade
APRIL 2004 Recall - Fuel Filter Replacement
FEBRUARY 2004 Recall - DRL/Turn Signal Bulb Replacement/Harness Update
Technical Service Bulletin Titles for 2003 Saturn ION L4-2.2L VIN F
MAY 2007 Vehicle - Trailer, Recreational and Disabled Towing
MAY 2007 Fuel System - MIL ON/DTC`s Set/Driveability Problems
APRIL 2007 Tires - Proper Inflation Pressure Information
APRIL 2007 Body - Bumps or Rust Colored Spots in Paint
APRIL 2007 Body - Polypropylene Energy Absorber Replacement
APRIL 2007 Charging System - Low Voltage Display/Low/Dead Battery
APRIL 2007 Navigation System - Replacement Navigation Discs
APRIL 2007 Engine - Sealant Usage/procedures
APRIL 2007 M/T - Growling/Grinding Noise in 3rd/4th Gear
APRIL 2007 Engine - Oil Consumption Guideline Info.
APRIL 2007 Body - Non-Approval of `Clipping` for Collision Repair
MARCH 2007 Body - Battery Tray/Floor Pan Corrosion
MARCH 2007 Instruments - Reduced PRNDL Display Visibility
MARCH 2007 OnStar(R) - GEN 4& 5 to GEN 6 Upgrade
MARCH 2007 OnStar(R) - Loses GPS/Can`t Renew Hands-Free Minutes
MARCH 2007 SRS - Front Passenger Seat Alteration Precautions
FEBRUARY 2007 Wheels/Tires - `Upsized` Wheel & Tire Information
FEBRUARY 2007 Engine, A/T - Shift/Driveability Concerns/MIL ON
JANUARY 2007 Locks - Key Code Securtiy Rules & Information
JANUARY 2007 Engine - Unnecessary Crankcase & Subsystem Flushing
JANUARY 2007 Body - Front Door Glass Inop/Jerky/Uneven Motion
JANUARY 2007 Body - Hem Flange Repair
JANUARY 2007 Engine Controls - Aftermarket Accessory Usage
JANUARY 2007 Suspension - Front End Squeak/Rattle Pop
JANUARY 2007 Tires - Radial Force Variation (RFV) Information
JANUARY 2007 A/T - Grinding/Growling In PARK On An Incline
DECEMBER 2006 Locks - Adjustment of Key Cutting Depth
DECEMBER 2006 OnStar(R) - Dual Mode System Information
DECEMBER 2006 Restraints - Availability of Seat Belt Extenders
DECEMBER 2006 Steering - EPS Operational Characteristics
DECEMBER 2006 Body - Water Leak At Front Door Window Frame
DECEMBER 2006 Tools - Essential Service Tool Update # 9
DECEMBER 2006 Body - Water Intrusion/Leak into Passenger Compartment
DECEMBER 2006 A/T - Diagnostic Info on DTCs P0894/P1870
DECEMBER 2006 Sunroof - Headliner Wet at Center Map Light
NOVEMBER 2006 Brakes - Warranty Service and Procedures
NOVEMBER 2006 Brakes - Brake Warranty Service and Procedures
NOVEMBER 2006 Warranty - Claims Submission
NOVEMBER 2006 Engine - Unnecessary Flushing Services
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline Usage
NOVEMBER 2006 Info - Cancel TSB 05-00-89-005
NOVEMBER 2006 Warranty - DTC`s Required On Repair Orders
NOVEMBER 2006 Tools - Essential Service Tool Update # 8
NOVEMBER 2006 Interior - Seat Cushion Cover Loose
NOVEMBER 2006 M/T - Hydraulic Clutch Bleeding Procedure Improvement
OCTOBER 2006 A/T - Fluid Leaking From Vent
OCTOBER 2006 Lighting - Replacement Guidelines for Lamp Condensation
OCTOBER 2006 Ignition - Inadvertent Turning of Ignition Lock Cylinder
OCTOBER 2006 Power Steering - Diagnostic Tips
OCTOBER 2006 OnStar(R) - System Inoperative/LED Not ON
OCTOBER 2006 Instruments - IPC Lens Scratched/Cloudy/Cracked
OCTOBER 2006 Emissions - OBDII I/M Readiness Testing
OCTOBER 2006 Body - Metal Panel Adhesive Bonding Information
OCTOBER 2006 Interior - Eliminating Unwanted Odors
OCTOBER 2006 Tires - Tread Puncture Repair Procedures
SEPTEMBER 2006 Wheel Alignment - Recommendations/Requirements
SEPTEMBER 2006 A/C - Incomplete Rear Window Defogging
SEPTEMBER 2006 Wheels - Pitting/Brake Dust On Chrome Wheels
SEPTEMBER 2006 Fuel System - GM Fuel System Treatment Plus(R)
SEPTEMBER 2006 Body - Distortion On Outer Glass Surfaces
SEPTEMBER 2006 Body - Exterior Emblem Discoloration/Peeling/Blistering
SEPTEMBER 2006 Wheels - Changing Procedures/Precautions
AUGUST 2006 Cooling System - DEXCOOL(R) Leak Detection Dye
AUGUST 2006 Electrical/Steering - Power Steering Inoperative
AUGUST 2006 M/T - Normal Operating Characteristics
AUGUST 2006 Tires - Original Equipment Tire Characteristics
AUGUST 2006 Cooling System - Coolant Recycling Information
AUGUST 2006 Engine Controls - MIL Function During I/M Testing
AUGUST 2006 Turn Signals - Erratic Operation When Charging Cell Ph.
AUGUST 2006 Wheels Chrome Wheel Chemical Staining/Pitting/Corrosion
JULY 2006 A/C - Contaminated R134A Refrigerant
JULY 2006 Fuel System - E85 Fuel Usage Information
JUNE 2006 Windshield Wipers - Performance/Cleaning and Maintenance
JUNE 2006 Keyless Entry - Installation Procedure
JUNE 2006 Wheels - Aluminum Wheel Refinishing Recommendations
JUNE 2006 A/T - VT25E No Movement in Drive or Reverse/DTC`s Set
JUNE 2006 A/T - Clunk When Shifting From PARK/DRIVE/REVERSE
MAY 2006 Fuel System - E85 Fuel Usage Recommendations
MAY 2006 A/T - Shift Lock Control Feature Function
MAY 2006 Engine Controls - Reprogramming Warranty Coverage
MAY 2006 Body - Lock Set Servicing Information
MAY 2006 Electrical - Instrument Panel & General Wiring Repair
APRIL 2006 Audio System - Portable Audio Equipment Noise
APRIL 2006 Body - Water Leaks Onto Passenger Driver/Floor Area
APRIL 2006 Wheels/Tires - Slow Leaks From Aluminum Wheels
MARCH 2006 Body - Urethane Adhesives for Glass Applications
MARCH 2006 Body - Rear Access Door Creaking/Popping Noises
MARCH 2006 Ignition System - No Crank/No Start/DTC`s B2960/B3033
MARCH 2006 Electrical - Battery Charging Tips
MARCH 2006 Starting System - Engine No Start/No Crank Condition
MARCH 2006 OnStar(R) - Programming for Canadian French
MARCH 2006 Tires/Wheels - Wheel Weight Usage Precautions
FEBRUARY 2006 OnStar(R) - Incorrect Phone Number Assigned to Vehicle
FEBRUARY 2006 Accessories - DTC`s P0300, P1380, P1381
FEBRUARY 2006 Audio System - Radio Knob Availability
FEBRUARY 2006 OnStar(R) - Unable to Connect, Bulletin Cancellation
FEBRUARY 2006 A/T - Fluid Cooler Flushing
JANUARY 2006 Steering - Front End Clunk When Turning
JANUARY 2006 Engine - Surface Conditioning Disc Usage Prohibition
JANUARY 2006 Keyless Entry - Operational Characteristics
JANUARY 2006 A/T - VT25E Grind Rattle in Park/Neutral On Cold Start
JANUARY 2006 Fuel System - Fuel Injector Maintenance Cleaning
JANUARY 2006 OnStar(R) - Unable to Connect, BULLETIN CANCELLATION
DECEMBER 2005 OnStar(R) - Microphone Inoperative
DECEMBER 2005 SRS - New SIR System Disabling Procedure
DECEMBER 2005 Tires/Wheels - Nitrogen Gas Usage for Filling Tires
DECEMBER 2005 Audio System - Vinyl Roofs Affect Radio Performance
NOVEMBER 2005 A/C - Water leaks Into Vehicle Interior
NOVEMBER 2005 Body - Paint-Less Dent Repair Recommendations
NOVEMBER 2005 A/C - New PAG Oil
NOVEMBER 2005 Suspension - Design Level identification
NOVEMBER 2005 Engine - Oil Leaks From the Front Crank Seal When Cold
OCTOBER 2005 Engine/Fuel System - Oil/Fuel Additive Recommendations
OCTOBER 2005 A/T - Diagnosing Fluid Leaks
OCTOBER 2005 A/T - Torque Converter Replacement
SEPTEMBER 2005 Interior - Rear Seat Squeak/Itch Noise on Rough Roads
AUGUST 2005 Paint - Info On Pinstripe/Vinyl Graphic Installation
AUGUST 2005 Electrical - Harness Connection Inspection
JULY 2005 Alignment - Premature/Irregular Tire Wear
JUNE 2005 A/C - Broken Rear Window Defogger Grid Detection
JUNE 2005 Steering/Suspension - Revised Suspension Torque Specs.
JUNE 2005 Steering/Suspension - Revised Alignment Specifications
MAY 2005 Suspension - Revised Fastener Tightening Specifications
MAY 2005 Suspension/Tires/Wheels - Trim Height Revisions
MAY 2005 Power Steering - Inoperative/`PWR STR` Message Displayed
APRIL 2005 Paint - Rear Fascia Paint/Finish Scratching
MARCH 2005 Brakes - Wheel Cylinder Inspection Guidelines
MARCH 2005 OnStar(R) - Incorrect Position Reported
MARCH 2005 A/T Controls - Engine Flare on 2 - 3 Upshift
MARCH 2005 A/T - Low Speed Grinding Noise Hesitation
MARCH 2005 A/T Controls - SES Lamp ON/DTC P0742 Set
FEBRUARY 2005 Cooling System - Aluminum Radiator/Heater Core Info.
FEBRUARY 2005 A/T - VT25-E No Vehicle Movement/Possible DTC`s Set
FEBRUARY 2005 Audio System - Rear Headphone Ear Pads Worn/Damaged
FEBRUARY 2005 Ignition Switch - Key Hard to Insert/Won`t Rotate
FEBRUARY 2005 Instruments - GPS System Performance Degradation
FEBRUARY 2005 Restraints - Air Bag System Diagnostics
JANUARY 2005 A/T - VT25E Launch Hesitation
JANUARY 2005 Audio System - CD/DVD Player Skips/Sluggish/Inoperative
DECEMBER 2004 A/T - No Shift or Movement/ SES Lamp ON/DTC P0741
DECEMBER 2004 Battery - Specification Label Clarification
DECEMBER 2004 A/T - VT25E Polyacrylate Sealant Application Update
DECEMBER 2004 Sunroof - Drain Rattles
OCTOBER 2004 Body - Squeeze Type Resistance Spot Welding/Equipment
OCTOBER 2004 Lighting - Damage To Polycarbonate Headlamp Lenses
SEPTEMBER 2004 A/C - Blower Motor Click/Tick or Chirping Noise
SEPTEMBER 2004 Engine Controls - Erratic Engine Idle Speed/Stalling
SEPTEMBER 2004 A/C - R-134a System Flushing Procedures
AUGUST 2004 A/T - VT25E Revised Spacer Plate Availability
AUGUST 2004 Suspension - Squeaking/Creaking Noise When Turning
AUGUST 2004 Body - Exterior Pinstripe/Vinyl Graphic Installation
AUGUST 2004 A/C - Knobs Won`t Rotate/Restricted Air Flow
JULY 2004 Electrical - BCM Fuse, Fuse Block Power Distribution
JUNE 2004 Audio - Theft Deterrent Feature Will Not Function
JUNE 2004 Sunroof/Interior Mirror - Inoperative
MAY 2004 Body - Metal Panel Bonding Additional Material
MAY 2004 Emissions - Driveability/DTC`s P0132/P0138/P0172
MAY 2004 Suspension - Ball Joint/Steering Knuckle Nut Torque
MAY 2004 Suspension - Clunk/Thump/Rattle on Rough Roads
APRIL 2004 Engine/Transmission Control Module - Ground Change
APRIL 2004 Steering - Steering Column Rattling Noise
MARCH 2004 ECM/TCM/Ignition Module - Ground Location Change
MARCH 2004 Instruments - Operational Characteristics
MARCH 2004 A/T - 1-2/2-3 Upshift Delay/Harsh Downshifts
MARCH 2004 Body - Hood Opening With Inoperative Latch
MARCH 2004 Transaxle - Front End Vibration/Growl on L/H Turns
MARCH 2004 Body Control Module - Revised Connector Illustrations
MARCH 2004 Drivetrain - Vibration/Growling Noise on Left Hand Turns
MARCH 2004 Engine Controls - SES Lamp ON/DTC P0606 Stored
FEBRUARY 2004 Audio System - Ticking Noise/CD Won`t Eject
FEBRUARY 2004 Cruise Control - Inoperative/Malfunctioning Update
FEBRUARY 2004 Body - Hood Release Cable Frozen/Seized
FEBRUARY 2004 A/T - VT25E No Wheel Movement in Slippery Conditions
FEBRUARY 2004 A/T - VT25E Hiss/Chirp Noise in PARK or NEUTRAL
FEBRUARY 2004 Lighting - Turn Signal Indicator Flashes Too Fast
JANUARY 2004 Body - Corrosion Protection for Metal Panels
JANUARY 2004 Instruments - Speedometer Fluctuation
DECEMBER 2003 Audio System - CDs Skip in Single CD Player
NOVEMBER 2003 A/C - Water Leaks Onto Vehicle Floor
NOVEMBER 2003 A/T - Identification/TCM Reprogramming Requirements
NOVEMBER 2003 Body - Aftermarket Window Tint Scratched/Torn
NOVEMBER 2003 Body - Door Water Leaks/Creaking Noises
NOVEMBER 2003 Engine - Loss of Coolant/No External Leaks Evident
NOVEMBER 2003 Engine Controls - DTC P0621 Diagnostic Update
NOVEMBER 2003 Fuel System - Fuel Pump Buzzing/Growling Noises
NOVEMBER 2003 Interior - Fluid Drips Onto Driver`s Floormat
NOVEMBER 2003 Lighting - Headlamp Wiring Harness Replacement Update
NOVEMBER 2003 Steering - Squeak/Squeal Noise While Turning
OCTOBER 2003 A/T - Hesitation/Grinding Noise on Low Speed Coastdown
OCTOBER 2003 A/T - VT25E Low Power/SES Lamp ON/DTC P1882 Set
OCTOBER 2003 Body - Front Door Lock Cylinder Missing/Not Flush
OCTOBER 2003 Keyless Entry - Technical Installation Instructions
SEPTEMBER 2003 A/T - Differential Thrust Washer Manual Update
SEPTEMBER 2003 A/T - Replacement Guidelines
SEPTEMBER 2003 Audio System - Diagnostic Modes/CD Load Operation
SEPTEMBER 2003 Body - Rear Fascia Paint Scuffed
SEPTEMBER 2003 Body - Right Rear Area of Trunk Wet/Stained
SEPTEMBER 2003 Engine - Oil Filter Element/Cap Applications
AUGUST 2003 Wipers/Washers - Windshield Wipers Chatter/Skip
JULY 2003 Body - Roof Flexing Upon Moonroof Operation
JULY 2003 Audio System - Cd Player Won`t Load/Play/Eject
JULY 2003 Brakes - DTC C0267 Schematic Update
JUNE 2003 Body - Information On Expandable Acoustic Foam
JUNE 2003 Engine - Revised Timing Chain/Oiler & Service Procedure
JUNE 2003 Body - Rear Door Cracking at Upper Mounting Bolt
JUNE 2003 Lighting - Brake Light Switch Replacement Revision
JUNE 2003 A/C - Compressor Clutch Does Not Engage Revision
JUNE 2003 A/T - Revised Torque Specifications
MAY 2003 A/C - Blower Motor Inoperative/Erratic Operation
MAY 2003 A/T - Pump Pressure Relief Valve Revision
MAY 2003 Engine Controls - SES ON/DTC`s P1683/P0116 Set
APRIL 2003 A/T - Serviceable Components
APRIL 2003 M/T - Clutch Chatter/Rattle/Will Not Release
MARCH 2003 Paint - Bumps or Iron Dust on Paint Surface
MARCH 2003 Cooling System - Revised Water Pump to Prevent Leaks
MARCH 2003 Fuel System - Revised Fuel Pipe Connection Procedure
NOVEMBER 2002 Cooling System - Coolant Leak From Water Pump Plug
OCTOBER 2002 Ignition Lock Cylinder - Manual Update
NOVEMBER 1988 Battery - Diagnosis and Charging
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