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TSB (Technical Service Bulletins) and Factory Recall
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Automotive Recalls and Technical Service
Bulletins (TSB) for
2003 Chevy Truck K 3500 P/U 4WD V8-6.6L DSL Turbo VIN 1
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Automotive Recall Titles.
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Technical Service Bulletin Titles for 2003 Chevy Truck K 3500 P/U 4WD V8-6.6L DSL Turbo VIN 1
FEBRUARY 2006 Recall - Parking Brake System Modification
NOVEMBER 2005 Recall - Tailgate Support Cable Inspection/Replacement
JULY 2005 Recall - 2nd Row Center Seat Belt Loop Modification
JUNE 2004 Recall - Brake Hydroboost Relief Valve Seal Defect
JANUARY 2003 Recall - Windshield Adhesion Non-Compliance
Technical Service Bulletin Titles for 2003 Chevy Truck K 3500 P/U 4WD V8-6.6L DSL Turbo VIN 1
OCTOBER 2006 Campaign - Fuel Injector Warranty Extension/Replacement
SEPTEMBER 2005 Campaign - 15,00 Mile Fuel Filter Change
MARCH 2003 Campaign - Keyless Entry System Inoperative
DECEMBER 2002 Campaign - BCM Reprogramming for Battery Drain
AUGUST 2002 Campaign - Diesel Engine Oil Contamination
Technical Service Bulletin Titles for 2003 Chevy Truck K 3500 P/U 4WD V8-6.6L DSL Turbo VIN 1
APRIL 2007 Tires - Proper Inflation Pressure Information
APRIL 2007 Body - Bumps or Rust Colored Spots in Paint
APRIL 2007 Body - Polypropylene Energy Absorber Replacement
APRIL 2007 Charging System - Low Voltage Display/Low/Dead Battery
APRIL 2007 Navigation System - Replacement Navigation Discs
APRIL 2007 Engine - Sealant Usage/procedures
APRIL 2007 A/T - Dexron®-VI(R) Fluid Availability
APRIL 2007 A/T - MIL ON/DTC`s Set/Delayed Engagement/Hesitation
APRIL 2007 Body - Non-Approval of `Clipping` for Collision Repair
MARCH 2007 Instruments - Reduced PRNDL Display Visibility
MARCH 2007 OnStar(R) - GEN 4& 5 to GEN 6 Upgrade
MARCH 2007 OnStar(R) - Loses GPS/Can`t Renew Hands-Free Minutes
MARCH 2007 SRS - Front Passenger Seat Alteration Precautions
MARCH 2007 Diesel Engine - Chirp/Squeal On Cold Start Idle
FEBRUARY 2007 A/C - Blower Motor Inop. - BULLETIN CANCELLED
FEBRUARY 2007 Diesel Fuel System - Additive Recommendations
FEBRUARY 2007 A/T - Cannot Shift After Driving in Ice/Snow
FEBRUARY 2007 Instruments - Engine Hour Meter Reading Transfer
FEBRUARY 2007 Wheels/Tires - `Upsized` Wheel & Tire Information
FEBRUARY 2007 Engine, A/T - Shift/Driveability Concerns/MIL ON
JANUARY 2007 Steering - Clunking Noises Felt in Steering Wheel
JANUARY 2007 Locks - Key Code Securtiy Rules & Information
JANUARY 2007 Interior Lighting - Sun Visor Vanity Mirror Lamp Inop.
JANUARY 2007 M/T - Shifter Vibration/Growl/Rattle Depressing Clutch
JANUARY 2007 Body - Hem Flange Repair
JANUARY 2007 Engine Controls - Aftermarket Accessory Usage
JANUARY 2007 Tires - Radial Force Variation (RFV) Information
JANUARY 2007 A/T - Tire Size Inspection for A/T Shift Concerns
DECEMBER 2006 OnStar(R) - Dual Mode System Information
DECEMBER 2006 Restraints - Availability of Seat Belt Extenders
DECEMBER 2006 A/T - Diagnostic Info on DTCs P0894/P1870
NOVEMBER 2006 Brakes - Brake Warranty Service and Procedures
NOVEMBER 2006 Diesel Engine - Information on Engine Ticking Noise
NOVEMBER 2006 Warranty - Claims Submission
NOVEMBER 2006 Engine - Unnecessary Flushing Services
NOVEMBER 2006 Engine Controls - Intermittent Driveability Conditions
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline Usage
NOVEMBER 2006 Warranty - DTC`s Required On Repair Orders
NOVEMBER 2006 A/C - Rear Window Defroster Tab Repair
NOVEMBER 2006 Fuel System - Fuel Injection Line Fitting Sealant Usage
NOVEMBER 2006 Instruments - Noises From The Instrument Cluster
NOVEMBER 2006 M/T - Hydraulic Clutch Bleeding Procedure Improvement
OCTOBER 2006 Lighting - Replacement Guidelines for Lamp Condensation
OCTOBER 2006 Power Steering - Diagnostic Tips
OCTOBER 2006 OnStar(R) - System Inoperative/LED Not ON
OCTOBER 2006 Diesel Fuel System - Fuel Injector Service
OCTOBER 2006 Diesel Fuel System - SES Lamp ON/DTC P0087/P0093/P1093
OCTOBER 2006 Body - Metal Panel Adhesive Bonding Information
OCTOBER 2006 Interior - Eliminating Unwanted Odors
OCTOBER 2006 Tires - Tread Puncture Repair Procedures
SEPTEMBER 2006 Wheel Alignment - Recommendations/Requirements
SEPTEMBER 2006 Wheels - Pitting/Brake Dust On Chrome Wheels
SEPTEMBER 2006 A/T - Allison(R) 1000, Grade Brake Feature
SEPTEMBER 2006 A/T - Poor Performance/MIL ON/DTC P0757
SEPTEMBER 2006 Body - Distortion On Outer Glass Surfaces
SEPTEMBER 2006 Body - Exterior Emblem Discoloration/Peeling/Blistering
SEPTEMBER 2006 Wheels - Changing Procedures/Precautions
AUGUST 2006 Cooling System - DEXCOOL(R) Leak Detection Dye
AUGUST 2006 M/T - Normal Operating Characteristics
AUGUST 2006 Tires - Spare Tire Different Size Than Other Tires
AUGUST 2006 Tires - Original Equipment Tire Characteristics
AUGUST 2006 Cooling System - Coolant Recycling Information
AUGUST 2006 Diesel Fuel System - Low Sulfur Fuel Information
AUGUST 2006 Engine Controls - MIL Function During I/M Testing
AUGUST 2006 Wheels Chrome Wheel Chemical Staining/Pitting/Corrosion
JULY 2006 Interior - Front Seat Arm Rest Hinge Broken
JULY 2006 A/C - Contaminated R134A Refrigerant
JULY 2006 Interior - Loose/Unwanted Seat Movement
JULY 2006 Steering - Lack of Assist When Stopped or at Low Speeds
JUNE 2006 Windshield Wipers - Performance/Cleaning and Maintenance
JUNE 2006 Wheels - Aluminum Wheel Refinishing Recommendations
JUNE 2006 A/T - Dexron®(R) VI Fluid Availability
JUNE 2006 A/T - Clunk When Shifting From PARK/DRIVE/REVERSE
JUNE 2006 Suspension - Squeak Noise From Rear of Vehicle
MAY 2006 A/T - Shift Lock Control Feature Function
MAY 2006 Drivetrain - Updated Transfer Case Speed Sensor Conn.
MAY 2006 A/T - 2-3/3-2 Shift Clunk Noise
MAY 2006 Brakes - Low Speed ABS Activation/No DTC`s Set
MAY 2006 Diesel Engine - New Design Cylinder Head Gaskets
MAY 2006 Engine Controls - Reprogramming Warranty Coverage
MAY 2006 4WD/AWD Systems - Driveline Operating Characteristics
MAY 2006 Interior - Napped Seat Fabric Repair
MAY 2006 Electrical - Instrument Panel & General Wiring Repair
APRIL 2006 Engine Controls - SES Lamp ON/False DTC`s P0116/P0181
APRIL 2006 Diesel Engine - Turbocharger Malfunction Diagnostics
APRIL 2006 Engine Controls - Revised DTC P1172
APRIL 2006 Audio System - Portable Audio Equipment Noise
APRIL 2006 Wheels/Tires - Slow Leaks From Aluminum Wheels
APRIL 2006 Engine Controls - Revised DTC P1404
APRIL 2006 Diesel Engine - Aftermarket Power-Up Devices
APRIL 2006 Body - Revised Hinged Side Window Replacement Procedure
MARCH 2006 Body - Urethane Adhesives for Glass Applications
MARCH 2006 Battery, Charging System - Electrical Diagnostics
MARCH 2006 Electrical - Battery Charging Tips
MARCH 2006 Suspension - Revised Upper Control Arm Replacement
MARCH 2006 Starting System - Engine No Start/No Crank Condition
MARCH 2006 4WD/AWD System - `Service 4WD` Lamp ON/DTC C0374
MARCH 2006 OnStar(R) - Programming for Canadian French
MARCH 2006 Tires/Wheels - Wheel Weight Usage Precautions
FEBRUARY 2006 Instruments - R/V Mirrors Blow In at Highway Speeds
FEBRUARY 2006 OnStar(R) - Incorrect Phone Number Assigned to Vehicle
FEBRUARY 2006 Body - Window Regulator Replacement
FEBRUARY 2006 A/T - 4L60-E, 4L65-E, 4L70-E DTC P0756 Diagnostics
FEBRUARY 2006 Audio System - Radio Knob Availability
FEBRUARY 2006 OnStar(R) - Unable to Connect, Bulletin Cancellation
FEBRUARY 2006 A/T - Fluid Cooler Flushing
JANUARY 2006 A/T - Allison 1000, Leaks From Rear/Slips/Won`t Engage
JANUARY 2006 Restraints - SRS Lamp ON/Multiple DTC`s Set
JANUARY 2006 Diesel Engine - Main Bearing Cap Bolt Identification
JANUARY 2006 Engine - Surface Conditioning Disc Usage Prohibition
JANUARY 2006 A/T - 4T65-E Fluid Leaks From Reverse Servo Cover
JANUARY 2006 Keyless Entry - Operational Characteristics
JANUARY 2006 A/C/Audio System - Rear A/C, Audio Inoperative
DECEMBER 2005 SRS - New SIR System Disabling Procedure
DECEMBER 2005 Tires/Wheels - Nitrogen Gas Usage for Filling Tires
DECEMBER 2005 Interior - Power Seat Switch Knobs Loose/Missing
DECEMBER 2005 Audio System - Vinyl Roofs Affect Radio Performance
NOVEMBER 2005 Suspension - Rattles/Squeaks From Front of Vehicle
NOVEMBER 2005 ABS - ABS Light ON/DTC`s C0265/C0201/U1041
NOVEMBER 2005 Body - Paint-Less Dent Repair Recommendations
NOVEMBER 2005 Body - Rubbing/Scratching When Operating Windows
NOVEMBER 2005 Drivetrain - Front Drive Axle Lubrication Update
NOVEMBER 2005 A/C - New PAG Oil
NOVEMBER 2005 Wheels - Correct Hub Cap Installation Procedure
NOVEMBER 2005 OnStar(R) - Programming Replacement Modules
OCTOBER 2005 Engine/Fuel System - Oil/Fuel Additive Recommendations
OCTOBER 2005 A/T - 4L60-E/4L65-E Harsh 1-2 Upshift Diagnosis
OCTOBER 2005 A/T - Allison 1000, Leaks/Knocking Noise at Idle
OCTOBER 2005 A/T - Diagnosing Fluid Leaks
OCTOBER 2005 A/T - Torque Converter Replacement
SEPTEMBER 2005 Electrical - A/T Stuck in 2nd/3rd Gear/MIL ON/DTC`s
AUGUST 2005 Interior - Intermittent Seat Heater Operation
AUGUST 2005 A/T - Cracked Case Diagnosis
AUGUST 2005 Interior - Heated Seats Intermittently Inoperative
AUGUST 2005 Interior - Erratic Memory Seat Operation
AUGUST 2005 Electrical - Harness Connection Inspection
AUGUST 2005 Transfer Case - 1st & 2nd Clutch Hub & Apply Plate
JULY 2005 Diesel Fuel System - Revised Fuel Filter
JULY 2005 Body - Revised Tailgate Latch Bezel Replacement
JUNE 2005 A/C - Broken Rear Window Defogger Grid Detection
JUNE 2005 Lighting - Fog Lamp Bulb Replacement Precaution
MAY 2005 A/T - Allison, Service Interval/Filter Change Correction
MAY 2005 Diesel Engine - Greater Than Expected Oil Consumption
APRIL 2005 Body/Frame - Revised Crossmember/Body Bolt Service
APRIL 2005 Fuel System - SES Lamp ON/Gauge Reads Empty/DTC`s Set
APRIL 2005 OnStar(R) - Cellular Antenna Replacement Parts
APRIL 2005 Suspension - Revised Stabilizer Link Service/Torque
APRIL 2005 Brakes - Low Effort Parking Brake System Information
APRIL 2005 Electrical - Trailer Brakes Apply With Headlamps ON
MARCH 2005 Air Bag System - Passenger Air Bag Discolored
MARCH 2005 Steering/Suspension - Revised Caster/Camber Adjustment
MARCH 2005 Engine Controls - Revised DTC U2104
MARCH 2005 Brakes - Wheel Cylinder Inspection Guidelines
MARCH 2005 OnStar(R) - Incorrect Position Reported
MARCH 2005 Drivetrain - Transfer Case Control Module Replacement
MARCH 2005 Diesel Engine - Oil Leaks Between Oil Cooler and Engine
MARCH 2005 Transfer Case - RTV Silicone Sealant Usage Precaution
FEBRUARY 2005 Cooling System - Aluminum Radiator/Heater Core Info.
FEBRUARY 2005 Audio System - Rear Headphone Ear Pads Worn/Damaged
FEBRUARY 2005 A/T - New/Reman A/T Identification
FEBRUARY 2005 Instruments - GPS System Performance Degradation
FEBRUARY 2005 Restraints - Air Bag System Diagnostics
FEBRUARY 2005 Body - Pick Up Box Damaged by Aftermarket Accessories
FEBRUARY 2005 Body - Pick Up Box Reinforcement Installation
FEBRUARY 2005 Steering - `Service Rear Wheel Steering` Message
JANUARY 2005 A/T - Allison Cooler Line Adapter Tool/Flushing
JANUARY 2005 OnStar(R) - System Inoperative/Red Status Light
JANUARY 2005 Diesel Engine - IMPORTANT Correct Air Filter Usage
JANUARY 2005 Driveline - Bump/Clunk/Squawking Noises
DECEMBER 2004 Battery - Specification Label Clarification
DECEMBER 2004 A/T - 4L60/65E No Reverse/2nd or 4th Gear
NOVEMBER 2004 A/C - HVAC Module External Seal Kit Availability
NOVEMBER 2004 Diesel Engine - Coolant Loss With No Visible Leaks
NOVEMBER 2004 Drivetrain - Transfer Case Clutch Shimming
OCTOBER 2004 Body - Squeeze Type Resistance Spot Welding/Equipment
OCTOBER 2004 Lighting - Damage To Polycarbonate Headlamp Lenses
SEPTEMBER 2004 Brakes - ABS Lamp/Service Brake System Message ON
SEPTEMBER 2004 A/C - R-134a System Flushing Procedures
SEPTEMBER 2004 A/C - Underhood Rattle Noise on Hard Acceleration
SEPTEMBER 2004 Drivetrain - Synthetic Fluid Usage in Front Differential
AUGUST 2004 A/C - Dual Zone A/C Control Battery Draw Explanation
AUGUST 2004 A/C - Low Pressure Switch Diagnosis
JULY 2004 Fuel System - Engine No Start/Inaccurate Fuel Gauge
JULY 2004 A/C - Doesn`t Blow Cold Enough
JULY 2004 Wheels - Plastic Wheel Nut Covers Loose/Missing
JULY 2004 Battery - Parasitic Drain
JUNE 2004 Brakes/Wheels - Excessive Debris Build Up
JUNE 2004 A/T - Slow/No Gear Engagement/Engine No Start
JUNE 2004 Body - Power Window Motor Noisy/Inoperative
JUNE 2004 Body - Windshield Area Wind Noise
JUNE 2004 Engine - New Long Block Installation Precaution
MAY 2004 Body - Metal Panel Bonding Additional Material
MAY 2004 A/T - 4L60-E/4L65-E New Pump/Seal/Case/Service
APRIL 2004 Fuel System - Diagnostic Revision
APRIL 2004 Engine - Serpentine Drive Belt Wear Information
MARCH 2004 SRS - Air Bag Lamp ON/DTC B0092 Set
MARCH 2004 Interior - Front Heated Seat(s) Inoperative
MARCH 2004 Drivetrain - Wheel Drive Shaft Nut Torque Revision
FEBRUARY 2004 Instruments - Trip Odometer Apparently Inoperative
FEBRUARY 2004 Interior - Seat Memory Feature Appears Inoperative
FEBRUARY 2004 A/T - Cold Weather Operational Characteristics
FEBRUARY 2004 Body - Front/Rear Door Power Windows Inoperative
FEBRUARY 2004 A/T - 4L65E, 4L60E, 4L60, 200-4R Oil Pump Spring
FEBRUARY 2004 Ignition Switch - Intermittent No Crank/Dead Battery
FEBRUARY 2004 Alternator - Incorrect Amperage Coding
JANUARY 2004 Body - Corrosion Protection for Metal Panels
JANUARY 2004 M/T - Revised Pressure Plate Adjustment Procedure
JANUARY 2004 A/C - Control Knob Replacement Availability
DECEMBER 2003 Engine Controls - DTC P0128/No SES Lamp ON
DECEMBER 2003 Engine Controls - Poor Heater Performance/DTC P0128
DECEMBER 2003 Drivetrain - 4X4 Inoperative/Lamp Flashing/DTC`s Set
NOVEMBER 2003 Instruments - Gauges Inoperative
NOVEMBER 2003 A/T - 4L60-E 1-2 Shift Shudder/Slipping/Vibration
NOVEMBER 2003 A/T - Allison 1000, Fluid Leak from Pump Area
NOVEMBER 2003 A/T - 4L60-E Oil Pump Identification
OCTOBER 2003 A/C - Unnecessary Compressor Replacement
OCTOBER 2003 A/T - Allison(R) Fluid Leaks From Vent
OCTOBER 2003 A/T - Allison(R) Valve Body Revisions
OCTOBER 2003 Diesel Engine - Internal Fuel Leak Diagnostic Revision
AUGUST 2003 Body - Wide Load Rear View Mirror Service Procedure
AUGUST 2003 Diesel Engine - Oil Level Sensor Damage Avoidance
AUGUST 2003 Interior - Door Trim Panel Removal Precautions
AUGUST 2003 Starter Solenoid - Replacement Availability/Precautions
JULY 2003 Drivetrain - Fluid Leak From Front of Vehicle
JULY 2003 Instruments - DIC Perceived Fuel Economy Settings
JULY 2003 Steering - Revised Service Procedures
JULY 2003 Exhaust System - Rattle/Vibration
JULY 2003 Interior - Buzz/Vibration Felt in Floor/Throttle Pedal
JULY 2003 Body - Left Camper Mirror Won`t Lock Into Detent
JULY 2003 A/C - Catastrophic Compressor Failure Debris Removal
JUNE 2003 Audio System - Tweeter Rattles in Front Door(s)
JUNE 2003 Interior - Front Door Trim Panel Removal Precaution
JUNE 2003 A/C - System Changes/Synchronization
JUNE 2003 Instruments - Revised Oil Pressure Gauge Diagnostics
JUNE 2003 Body - Information On Expandable Acoustic Foam
JUNE 2003 Lighting - DRL Bulb Replacement
JUNE 2003 A/T - Oil Cooler Flushing Frequently Asked Questions
JUNE 2003 Body - Outside Rearview Mirror Courtesy Lamp Falls Out
JUNE 2003 Drivetrain - Revised Inner Drive Axle Joint Service
JUNE 2003 Engine - Serpentine Belt Identification/Diagnosis
JUNE 2003 Transfer Case Control Module - 4WD Lamp ON/DTC`S Set
MAY 2003 A/C - Intermittently Inoperative/Blows Warm Air
MAY 2003 Instruments - High beam Indicator Too Bright
APRIL 2003 Brakes - ABS Telltale Lamp ON/DTC C0550 Stored
APRIL 2003 Starting System - Ignition Relay Diagnosis Update
MARCH 2003 A/C - Automatic A/C Functional Description
MARCH 2003 A/C - System Sealers/Leak Detection Guidelines
MARCH 2003 Audio System - No Audio From Speakers At Times
MARCH 2003 Diesel Engine - Intake Heater/Glow Plug R & R Revision
MARCH 2003 Engine Controls - Oil Level Switch Harness Modification
MARCH 2003 Keyless Entry System - Won`t Operate
FEBRUARY 2003 Diesel Engine - Crankshaft Rear Oil Seal Leaks When Cold
FEBRUARY 2003 A/T - Oil Cooler Flushing/Flow Check Procedures
FEBRUARY 2003 Engine/Transmission - Flexplate/Flywheel Replacement
JANUARY 2003 Body - Weatherstrip Maintenance
JANUARY 2003 Fuel System - Diesel Fuel Pressure Regulator Replacement
JANUARY 2003 Interior - 2nd Row Seat Center Armrest Panel Warping
JANUARY 2003 Interior - Seat Heater/Power Memory Seat Inoperative
JANUARY 2003 Wheels/Tires - Wheel Weight Usage
DECEMBER 2002 Wheels/Tires - Recommended Wheel Nut Torque
NOVEMBER 2002 A/T - TCM Fast Learn Procedure Requirement
OCTOBER 2002 A/T - Intermittent Downshift/Slip/Cycling Diagnosis
OCTOBER 2002 Audio System - Steering Wheel Radio Source Selection
OCTOBER 2002 Lighting - Snowplow Roof Beacon Inoperative
SEPTEMBER 2002 Drivetrain - New Transfer Case Output Bearing Tool
SEPTEMBER 2002 Interior - Console Lid Hard to Open/Close
AUGUST 2002 Electrical - False DTC C0201 Set/Stored in History
JULY 2002 Interior - Lock Lever Comes Loose From Door Trim Panel
JUNE 2002 A/T - Serial Number/Site Code Locations/Identification
JUNE 2002 Computers & Controls - DTC`s Set When Replacing Modules
JUNE 2002 Engine - Identification Information
FEBRUARY 2002 Warranty - Parts Return Program Explained
NOVEMBER 1988 Battery - Diagnosis and Charging
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