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TSB (Technical Service Bulletins) and Factory Recall
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+ Fixes for common problems and updated factory repair procedures.
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Automotive Recalls and Technical Service
Bulletins (TSB) for
2003 Chevy Truck Express 3/4 Ton Van V8-6.0L VIN U
This is Technical Service Bulletin and
Automotive Recall Titles.
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Technical Service Bulletin Titles for 2003 Chevy Truck Express 3/4 Ton Van V8-6.0L VIN U
JUNE 2006 Recall - Seat Belt Buckle is Inoperative
SEPTEMBER 2004 Recall - Child Restraint Anchorage Non-Compliance
AUGUST 2004 Recall - A/T Shift Cable Separation
JUNE 2004 Recall - Brake Hydroboost Relief Valve Seal Defect
MARCH 2004 Recall - Wheel Bearing Retainer Nut Missing
AUGUST 2003 Recall - Child Restraint Anchorage Information
JULY 2003 Recall - License Plate Lamp Socket Fire Hazard
MAY 2003 Recall - Front Seat Belt Buckle Replacement
DECEMBER 2002 Recall - Pitman Arm/Steering Linkage Nut Torque
NOVEMBER 2002 Recall - Tie Rod End Nut Under-Torqued
Technical Service Bulletin Titles for 2003 Chevy Truck Express 3/4 Ton Van V8-6.0L VIN U
DECEMBER 2002 Recall - Emissions, Spark Plug Replacement
Technical Service Bulletin Titles for 2003 Chevy Truck Express 3/4 Ton Van V8-6.0L VIN U
MAY 2007 Fuel System - MIL ON/DTC`s Set/Driveability Problems
MAY 2007 Body - Various Rear Sliding Door Conditions
APRIL 2007 Tires - Proper Inflation Pressure Information
APRIL 2007 Body - Bumps or Rust Colored Spots in Paint
APRIL 2007 Body - Polypropylene Energy Absorber Replacement
APRIL 2007 Charging System - Low Voltage Display/Low/Dead Battery
APRIL 2007 Navigation System - Replacement Navigation Discs
APRIL 2007 Engine - Sealant Usage/procedures
APRIL 2007 A/T - Dexron®-VI(R) Fluid Availability
APRIL 2007 Engine - Oil Consumption Guideline Info.
APRIL 2007 Body - Non-Approval of `Clipping` for Collision Repair
MARCH 2007 Instruments - Reduced PRNDL Display Visibility
MARCH 2007 OnStar(R) - GEN 4& 5 to GEN 6 Upgrade
MARCH 2007 OnStar(R) - Loses GPS/Can`t Renew Hands-Free Minutes
MARCH 2007 SRS - Front Passenger Seat Alteration Precautions
MARCH 2007 Engine - Revised Connecting Rod Bolt Torque
FEBRUARY 2007 Body - Outside Mirrors Shake
FEBRUARY 2007 Ignition System - New Spark Plugs/Gapping
FEBRUARY 2007 Wheels/Tires - `Upsized` Wheel & Tire Information
FEBRUARY 2007 Engine, A/T - Shift/Driveability Concerns/MIL ON
JANUARY 2007 Locks - Key Code Securtiy Rules & Information
JANUARY 2007 Body - Hem Flange Repair
JANUARY 2007 Engine Controls - Aftermarket Accessory Usage
JANUARY 2007 Tires - Radial Force Variation (RFV) Information
JANUARY 2007 Suspension - Unnecessary Leaf Spring Clip Replacement
DECEMBER 2006 Engine - New Exhaust Manifold Bolts/Torque Specs
DECEMBER 2006 Engine - Revised Exhaust Manifold Bolts/Torque Specs.
DECEMBER 2006 OnStar(R) - Dual Mode System Information
DECEMBER 2006 Restraints - Availability of Seat Belt Extenders
DECEMBER 2006 A/T - Seemingly Slow `Garage` Shifts
DECEMBER 2006 A/T - Diagnostic Info on DTCs P0894/P1870
NOVEMBER 2006 Brakes - Brake Warranty Service and Procedures
NOVEMBER 2006 Warranty - Claims Submission
NOVEMBER 2006 Engine - Unnecessary Flushing Services
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline Usage
NOVEMBER 2006 Warranty - DTC`s Required On Repair Orders
NOVEMBER 2006 Body - Side Cargo Door is Hard to Open
NOVEMBER 2006 A/C - Rear Window Defroster Tab Repair
NOVEMBER 2006 M/T - Hydraulic Clutch Bleeding Procedure Improvement
OCTOBER 2006 Lighting - Replacement Guidelines for Lamp Condensation
OCTOBER 2006 Power Steering - Diagnostic Tips
OCTOBER 2006 Steering - Popping/Snapping Noises/Hard Steering
OCTOBER 2006 Brakes - Apparent Hydro-Boost Unit Leaks
OCTOBER 2006 Emissions - OBDII I/M Readiness Testing
OCTOBER 2006 Body - Metal Panel Adhesive Bonding Information
OCTOBER 2006 Interior - Eliminating Unwanted Odors
OCTOBER 2006 Tires - Tread Puncture Repair Procedures
SEPTEMBER 2006 Wheel Alignment - Recommendations/Requirements
SEPTEMBER 2006 Wheels - Pitting/Brake Dust On Chrome Wheels
SEPTEMBER 2006 Fuel System - GM Fuel System Treatment Plus(R)
SEPTEMBER 2006 A/T - Poor Performance/MIL ON/DTC P0757
SEPTEMBER 2006 Body - Distortion On Outer Glass Surfaces
SEPTEMBER 2006 Engine Controls - MIL ON/Misfire/Misfire DTC`s Set
SEPTEMBER 2006 Body - Exterior Emblem Discoloration/Peeling/Blistering
SEPTEMBER 2006 Wheels - Changing Procedures/Precautions
AUGUST 2006 Cooling System - DEXCOOL(R) Leak Detection Dye
AUGUST 2006 M/T - Normal Operating Characteristics
AUGUST 2006 Starting System - Starter Cranks After Releasing Key
AUGUST 2006 Tires - Original Equipment Tire Characteristics
AUGUST 2006 Cooling System - Coolant Recycling Information
AUGUST 2006 Engine Controls - MIL Function During I/M Testing
AUGUST 2006 Wheels Chrome Wheel Chemical Staining/Pitting/Corrosion
JULY 2006 A/C - Contaminated R134A Refrigerant
JULY 2006 Audio System - AM Band Noise/Poor Reception
JULY 2006 Steering/Suspension - Front End Clunking On Turns
JULY 2006 Fuel System - E85 Fuel Usage Information
JUNE 2006 Windshield Wipers - Performance/Cleaning and Maintenance
JUNE 2006 Wheels - Aluminum Wheel Refinishing Recommendations
JUNE 2006 A/T - Dexron®(R) VI Fluid Availability
JUNE 2006 A/T - Clunk When Shifting From PARK/DRIVE/REVERSE
MAY 2006 Fuel System - E85 Fuel Usage Recommendations
MAY 2006 A/T - Shift Lock Control Feature Function
MAY 2006 A/T - 2-3/3-2 Shift Clunk Noise
MAY 2006 Brakes - Low Speed ABS Activation/No DTC`s Set
MAY 2006 Engine Controls - Reprogramming Warranty Coverage
MAY 2006 Electrical - Instrument Panel & General Wiring Repair
APRIL 2006 Audio System - Portable Audio Equipment Noise
APRIL 2006 Wheels/Tires - Slow Leaks From Aluminum Wheels
MARCH 2006 Body - Urethane Adhesives for Glass Applications
MARCH 2006 Instruments - Oil Change Reminder Lamp Reset Procedure
MARCH 2006 Battery, Charging System - Electrical Diagnostics
MARCH 2006 Electrical - Battery Charging Tips
MARCH 2006 Starting System - Engine No Start/No Crank Condition
MARCH 2006 OnStar(R) - Programming for Canadian French
MARCH 2006 Tires/Wheels - Wheel Weight Usage Precautions
FEBRUARY 2006 OnStar(R) - Incorrect Phone Number Assigned to Vehicle
FEBRUARY 2006 A/T - 4L60-E, 4L65-E, 4L70-E DTC P0756 Diagnostics
FEBRUARY 2006 Accessories - DTC`s P0300, P1380, P1381
FEBRUARY 2006 OnStar(R) - Unable to Connect, Bulletin Cancellation
FEBRUARY 2006 A/T - Fluid Cooler Flushing
JANUARY 2006 Brakes - Revised Brake Caliper Bolt Torque
JANUARY 2006 Engine - Surface Conditioning Disc Usage Prohibition
JANUARY 2006 A/T - 4T65-E Fluid Leaks From Reverse Servo Cover
JANUARY 2006 Keyless Entry - Operational Characteristics
JANUARY 2006 Ignition - Key/Ignition Lock Cylinder Will Not Turn
JANUARY 2006 Fuel System - Fuel Injector Maintenance Cleaning
DECEMBER 2005 SRS - New SIR System Disabling Procedure
DECEMBER 2005 Tires/Wheels - Nitrogen Gas Usage for Filling Tires
DECEMBER 2005 Audio System - Vinyl Roofs Affect Radio Performance
NOVEMBER 2005 Body - Paint-Less Dent Repair Recommendations
NOVEMBER 2005 A/C - New PAG Oil
NOVEMBER 2005 Wheels - Correct Hub Cap Installation Procedure
NOVEMBER 2005 OnStar(R) - Programming Replacement Modules
OCTOBER 2005 Engine/Fuel System - Oil/Fuel Additive Recommendations
OCTOBER 2005 A/T - 4L60-E/4L65-E Harsh 1-2 Upshift Diagnosis
OCTOBER 2005 A/T - Diagnosing Fluid Leaks
OCTOBER 2005 A/T - Torque Converter Replacement
SEPTEMBER 2005 Electrical - A/T Stuck in 2nd/3rd Gear/MIL ON/DTC`s
AUGUST 2005 A/T - Cracked Case Diagnosis
AUGUST 2005 Electrical - Harness Connection Inspection
JUNE 2005 A/C - Broken Rear Window Defogger Grid Detection
JUNE 2005 Engine - Rough Idle/Misfire/MIL ON/DTC P0300
MAY 2005 Engine - Oil Leaks In Extreme Cold Temperatures
APRIL 2005 OnStar(R) - Cellular Antenna Replacement Parts
MARCH 2005 Steering/Suspension - Revised Caster/Camber Adjustment
MARCH 2005 Brakes - Wheel Cylinder Inspection Guidelines
MARCH 2005 OnStar(R) - Incorrect Position Reported
FEBRUARY 2005 Cooling System - Aluminum Radiator/Heater Core Info.
FEBRUARY 2005 Audio System - Rear Headphone Ear Pads Worn/Damaged
FEBRUARY 2005 A/T - New/Reman A/T Identification
FEBRUARY 2005 Instruments - GPS System Performance Degradation
FEBRUARY 2005 Restraints - Air Bag System Diagnostics
FEBRUARY 2005 Brakes - ABS Light ON/Multiple DTC`s Present
JANUARY 2005 OnStar(R) - System Inoperative/Red Status Light
JANUARY 2005 Fuel System - Cranks But No Start/Inaccurate Fuel Gauge
DECEMBER 2004 Battery - Specification Label Clarification
DECEMBER 2004 A/T - 4L60/65E No Reverse/2nd or 4th Gear
OCTOBER 2004 Fuel System - Increased Throttle Pedal Effort
OCTOBER 2004 Body - Squeeze Type Resistance Spot Welding/Equipment
OCTOBER 2004 Lighting - Damage To Polycarbonate Headlamp Lenses
SEPTEMBER 2004 A/C - R-134a System Flushing Procedures
AUGUST 2004 Engine Controls - Start/Stall/Poor Driveability
JULY 2004 Wheels - Plastic Wheel Nut Covers Loose/Missing
JULY 2004 Battery - Parasitic Drain
JUNE 2004 A/T - No Start/MIL ON/DTC P0706/Indicator Inaccurate
JUNE 2004 Engine Controls - False Start/MIL ON/DTC P0191 Set
JUNE 2004 Engine Controls - MIL ON/Fuel Gauge Inaccurate
JUNE 2004 Fuel - Top Tier Detergent Gasoline Information
JUNE 2004 Engine - New Long Block Installation Precaution
MAY 2004 Body - Metal Panel Bonding Additional Material
MAY 2004 A/T - 4L60-E/4L65-E New Pump/Seal/Case/Service
APRIL 2004 Suspension - Rear Leaf Spring Slap or Clunk Noise
APRIL 2004 Wipers - Intermittently Won`t Shut-Off
APRIL 2004 Electrical - Various Malfunctions/Lamps ON/DTC`s Set
APRIL 2004 Engine Controls/Electrical - MIL ON/DTC`s/Driveability
APRIL 2004 Engine - Serpentine Drive Belt Wear Information
MARCH 2004 Fuel System - Low Power/Hesitation/Stalling
MARCH 2004 Drivetrain - Wheel Drive Shaft Nut Torque Revision
FEBRUARY 2004 Instruments - Erroneous `Change Engine Oil` Light ON
FEBRUARY 2004 A/T - 4L65E, 4L60E, 4L60, 200-4R Oil Pump Spring
FEBRUARY 2004 Ignition Switch - Intermittent No Crank/Dead Battery
FEBRUARY 2004 Alternator - Incorrect Amperage Coding
JANUARY 2004 Body - Corrosion Protection for Metal Panels
JANUARY 2004 A/C - Control Knob Replacement Availability
DECEMBER 2003 Steering Wheel - Removal Procedure Revision
NOVEMBER 2003 Body - Noise From The Top of The Windshield
NOVEMBER 2003 A/T - 4L60-E Oil Pump Identification
OCTOBER 2003 A/C - Unnecessary Compressor Replacement
AUGUST 2003 Body - Wind Noise From Dash/A-Pillar Area
AUGUST 2003 Engine - High Oil Consumption Explanations
JULY 2003 Instruments - DIC Perceived Fuel Economy Settings
JULY 2003 A/C - Catastrophic Compressor Failure Debris Removal
JUNE 2003 Body - Information On Expandable Acoustic Foam
JUNE 2003 A/C - Revised Defroster Actuator Replacement Procedure
JUNE 2003 A/T - Oil Cooler Flushing Frequently Asked Questions
JUNE 2003 A/T - Shift Stabilization/Tow/Haul Mode Feature
APRIL 2003 Brakes - ABS Telltale Lamp ON/DTC C0550 Stored
MARCH 2003 A/C - Automatic A/C Functional Description
MARCH 2003 A/C - System Sealers/Leak Detection Guidelines
MARCH 2003 Audio System - No Audio From Speakers At Times
FEBRUARY 2003 Engine Controls - Revised DTC P0336
FEBRUARY 2003 A/T - Oil Cooler Flushing/Flow Check Procedures
FEBRUARY 2003 Engine/Transmission - Flexplate/Flywheel Replacement
JANUARY 2003 Body - Weatherstrip Maintenance
JANUARY 2003 Brakes - Thumping Noise/Feel in Brake Pedal
DECEMBER 2002 Wheels/Tires - Recommended Wheel Nut Torque
NOVEMBER 2002 Fuel System - Vehicle Difficult to Fill With Fuel
OCTOBER 2002 A/T - Intermittent Downshift/Slip/Cycling Diagnosis
SEPTEMBER 2002 Engine/Cooling System - New Coolant Fill Procedure
AUGUST 2002 Electrical - False DTC C0201 Set/Stored in History
AUGUST 2002 Engine - Crankcase Flushing Recommendations
JUNE 2002 A/T - Serial Number/Site Code Locations/Identification
JUNE 2002 Computers & Controls - DTC`s Set When Replacing Modules
JUNE 2002 Engine - Identification Information
FEBRUARY 2002 Warranty - Parts Return Program Explained
NOVEMBER 1988 Battery - Diagnosis and Charging
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