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TSB (Technical Service Bulletins) and Factory Recall
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+ Fixes for common problems and updated factory repair procedures.
+ Illustrated Diagnosis and Repair Procedures.
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Automotive Recalls and Technical Service
Bulletins (TSB) for
1997 Chevy Truck K 2500 P/U 4WD V8-5.7L VIN R
This is Technical Service Bulletin and
Automotive Recall Titles.
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Technical Service Bulletin Titles for 1997 Chevy Truck K 2500 P/U 4WD V8-5.7L VIN R
MAY 2003 Recall - Windshield Wiper Motor failure
AUGUST 1998 Recall - Fuel Tank May Contact Body Sill
JUNE 1997 Recall - Seat Recliner Hinge Pinch Point Exposed
Technical Service Bulletin Titles for 1997 Chevy Truck K 2500 P/U 4WD V8-5.7L VIN R
AUGUST 1997 Recall - Incorrect Exhaust Gas Recirculation Valve Used
Technical Service Bulletin Titles for 1997 Chevy Truck K 2500 P/U 4WD V8-5.7L VIN R
MARCH 2003 Campaign - Fuel Injector Sticking Closed
FEBRUARY 2003 Campaign - Winshield Wiper Motor Failure
FEBRUARY 1997 Campaign - Clutch Pedal Separation From Pivot Bracket
Technical Service Bulletin Titles for 1997 Chevy Truck K 2500 P/U 4WD V8-5.7L VIN R
APRIL 2007 Tires - Proper Inflation Pressure Information
APRIL 2007 Body - Bumps or Rust Colored Spots in Paint
APRIL 2007 Body - Polypropylene Energy Absorber Replacement
APRIL 2007 Charging System - Low Voltage Display/Low/Dead Battery
APRIL 2007 Navigation System - Replacement Navigation Discs
APRIL 2007 Engine - Sealant Usage/procedures
APRIL 2007 A/T - Dexron®-VI(R) Fluid Availability
MARCH 2007 Instruments - Reduced PRNDL Display Visibility
MARCH 2007 SRS - Front Passenger Seat Alteration Precautions
FEBRUARY 2007 Steering - Intermittent Reduced Steering Effort
FEBRUARY 2007 Wheels/Tires - `Upsized` Wheel & Tire Information
FEBRUARY 2007 Engine, A/T - Shift/Driveability Concerns/MIL ON
JANUARY 2007 Locks - Key Code Securtiy Rules & Information
JANUARY 2007 Body - Hem Flange Repair
JANUARY 2007 Tires - Radial Force Variation (RFV) Information
DECEMBER 2006 Restraints - Availability of Seat Belt Extenders
DECEMBER 2006 OnStar - Analog-Only Systems Information
NOVEMBER 2006 Warranty - Claims Submission
NOVEMBER 2006 Engine - Unnecessary Flushing Services
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline Usage
NOVEMBER 2006 M/T - Hydraulic Clutch Bleeding Procedure Improvement
OCTOBER 2006 Lighting - Replacement Guidelines for Lamp Condensation
OCTOBER 2006 Power Steering - Diagnostic Tips
OCTOBER 2006 Emissions - OBDII I/M Readiness Testing
OCTOBER 2006 Body - Metal Panel Adhesive Bonding Information
OCTOBER 2006 Interior - Eliminating Unwanted Odors
OCTOBER 2006 Tires - Tread Puncture Repair Procedures
SEPTEMBER 2006 Wheel Alignment - Recommendations/Requirements
SEPTEMBER 2006 Wheels - Pitting/Brake Dust On Chrome Wheels
SEPTEMBER 2006 Fuel System - GM Fuel System Treatment Plus(R)
SEPTEMBER 2006 A/T - Poor Performance/MIL ON/DTC P0757
SEPTEMBER 2006 Body - Distortion On Outer Glass Surfaces
SEPTEMBER 2006 Body - Exterior Emblem Discoloration/Peeling/Blistering
SEPTEMBER 2006 Wheels - Changing Procedures/Precautions
AUGUST 2006 Cooling System - DEXCOOL(R) Leak Detection Dye
AUGUST 2006 M/T - Normal Operating Characteristics
AUGUST 2006 Tires - Original Equipment Tire Characteristics
AUGUST 2006 Cooling System - Coolant Recycling Information
AUGUST 2006 Engine Controls - MIL Function During I/M Testing
AUGUST 2006 Wheels Chrome Wheel Chemical Staining/Pitting/Corrosion
JULY 2006 A/C - Contaminated R134A Refrigerant
JULY 2006 Fuel System - E85 Fuel Usage Information
JUNE 2006 Windshield Wipers - Performance/Cleaning and Maintenance
JUNE 2006 Wheels - Aluminum Wheel Refinishing Recommendations
JUNE 2006 A/T - Dexron®(R) VI Fluid Availability
JUNE 2006 A/T - Clunk When Shifting From PARK/DRIVE/REVERSE
MAY 2006 Fuel System - E85 Fuel Usage Recommendations
MAY 2006 A/T - Shift Lock Control Feature Function
MAY 2006 Drivetrain - Updated Transfer Case Speed Sensor Conn.
MAY 2006 A/T - 2-3/3-2 Shift Clunk Noise
MAY 2006 4WD/AWD Systems - Driveline Operating Characteristics
MAY 2006 Electrical - Instrument Panel & General Wiring Repair
APRIL 2006 Audio System - Portable Audio Equipment Noise
APRIL 2006 Wheels/Tires - Slow Leaks From Aluminum Wheels
MARCH 2006 Body - Urethane Adhesives for Glass Applications
MARCH 2006 Battery, Charging System - Electrical Diagnostics
MARCH 2006 Electrical - Battery Charging Tips
MARCH 2006 Tires/Wheels - Wheel Weight Usage Precautions
FEBRUARY 2006 A/T - 4L60-E, 4L65-E, 4L70-E DTC P0756 Diagnostics
FEBRUARY 2006 Accessories - DTC`s P0300, P1380, P1381
FEBRUARY 2006 Audio System - Radio Knob Availability
FEBRUARY 2006 A/T - Fluid Cooler Flushing
JANUARY 2006 Engine - Surface Conditioning Disc Usage Prohibition
JANUARY 2006 A/T - 4T65-E Fluid Leaks From Reverse Servo Cover
JANUARY 2006 Keyless Entry - Operational Characteristics
JANUARY 2006 Brakes - Low Speed (Below 5 MPH) ABS Activation
JANUARY 2006 Fuel System - Fuel Injector Maintenance Cleaning
DECEMBER 2005 Tires/Wheels - Nitrogen Gas Usage for Filling Tires
NOVEMBER 2005 Body - Paint-Less Dent Repair Recommendations
NOVEMBER 2005 A/C - New PAG Oil
OCTOBER 2005 Engine/Fuel System - Oil/Fuel Additive Recommendations
OCTOBER 2005 A/T - Diagnosing Fluid Leaks
OCTOBER 2005 A/T - Torque Converter Replacement
SEPTEMBER 2005 Electrical - A/T Stuck in 2nd/3rd Gear/MIL ON/DTC`s
AUGUST 2005 A/T - Cracked Case Diagnosis
AUGUST 2005 Electrical - Harness Connection Inspection
JUNE 2005 A/C - Broken Rear Window Defogger Grid Detection
APRIL 2005 OnStar(R) - Cellular Antenna Replacement Parts
APRIL 2005 Restraints - Child Seat Top Teather Attachment Kits
MARCH 2005 Brakes - Wheel Cylinder Inspection Guidelines
MARCH 2005 Drivetrain - Transfer Case Control Module Replacement
MARCH 2005 OnStar(R) - Dealer Kits No Longer Available
MARCH 2005 OnStar(R)/Cell Phone - Integration
MARCH 2005 Transfer Case - RTV Silicone Sealant Usage Precaution
FEBRUARY 2005 Cooling System - Aluminum Radiator/Heater Core Info.
FEBRUARY 2005 Instruments - GPS System Performance Degradation
FEBRUARY 2005 Restraints - Air Bag System Diagnostics
DECEMBER 2004 A/T - 4L60/65E No Reverse/2nd or 4th Gear
OCTOBER 2004 Lighting - Damage To Polycarbonate Headlamp Lenses
SEPTEMBER 2004 A/C - R-134a System Flushing Procedures
JULY 2004 Wheels - Plastic Wheel Nut Covers Loose/Missing
JULY 2004 Engine - SES Lamp ON/Misfire DTC` Set Towing Uphill
JULY 2004 Battery - Parasitic Drain
JUNE 2004 Fuel - Top Tier Detergent Gasoline Information
JUNE 2004 Engine - New Long Block Installation Precaution
APRIL 2004 Engine - Serpentine Drive Belt Wear Information
FEBRUARY 2004 A/T - 4L65E, 4L60E, 4L60, 200-4R Oil Pump Spring
NOVEMBER 2003 A/T - 4L60-E Oil Pump Identification
OCTOBER 2003 A/C - Unnecessary Compressor Replacement
JULY 2003 A/C - Catastrophic Compressor Failure Debris Removal
JUNE 2003 A/T - Oil Cooler Flushing Frequently Asked Questions
MAY 2003 Drivetrain - Revised Transfer Case Service Procedures
MARCH 2003 A/C - Automatic A/C Functional Description
MARCH 2003 A/C - System Sealers/Leak Detection Guidelines
FEBRUARY 2003 Fuel System - MIL ON/Rough Idle on Start-Up
JANUARY 2003 Body - Weatherstrip Maintenance
JANUARY 2003 Engine Controls - Revised DTC P0122 Diagnostics
OCTOBER 2002 A/T - Intermittent Downshift/Slip/Cycling Diagnosis
JULY 2002 Body - Front Door Sags/Chucking Movement
JUNE 2002 A/T - Serial Number/Site Code Locations/Identification
JUNE 2002 Emissions - OBD II Retrofit Program
JUNE 2002 Engine - Identification Information
MARCH 2002 A/T - 4L60-E Harsh 1-2 Gear Upshift/MIL/SES/CEL ON
MARCH 2002 Drum Brakes - Revised Component Specifications
MARCH 2002 Engine - New Prelube Tool
FEBRUARY 2002 Warranty - Parts Return Program Explained
JANUARY 2002 A/T - New Design Reaction Shell Thrust Washer
DECEMBER 2001 Tires - Sidewall Damage
NOVEMBER 2001 EVAP System - Special Tool Usage
NOVEMBER 2001 Exhaust System - Rattle/Rumble Noise
NOVEMBER 2001 Rear Axle Ring & Pinion Gear Sets - 2 Cut vs. 5 Cut
OCTOBER 2001 A/T - Core Return Product Feedback Form
OCTOBER 2001 EVAP System - Monitor Strategy
SEPTEMBER 2001 RKE Transmitter - Correct Use of Labor Operation R4490
SEPTEMBER 2001 Transfer Case - Bump/Clunk Update
JUNE 2001 Audio System - Clearing `CLN` Message From Display
JUNE 2001 Diagnostic Worksheet - Usage
JUNE 2001 Seat Belt System - Collision Replacement Guidelines
MAY 2001 A/C - Odor Emission in Hot Weather
MAY 2001 Key/Key Number/Security Chip - Replacement
MAY 2001 Park/Neutral Switch - Connector Hard to Remove
MAY 2001 Tires - Bumper To Bumper Warranty Coverage
APRIL 2001 A/T - Service Procedure Changes
APRIL 2001 Radio Display - Error Code Diagnosis/Repair
APRIL 2001 Special Tools - Power Steering System Analyzer
NOVEMBER 2000 Suspension - Chassis Lubrication Importance
SEPTEMBER 2000 A/C Performance/Leaks - Diagnostic Procedure
AUGUST 2000 Cross Line - Warranty Information
JUNE 2000 PCM - Returned Product Feedback Program
MAY 2000 A/C - Refrigerant Recovery/Recharge Equipment
MAY 2000 Battery - Testing and Replacement
MAY 2000 Brake Fluid - Level & Filling Recommendations
MAY 2000 EVAP System - Service of Connectors
APRIL 2000 Engine - No/Hard/Slow Start/Backfire/Kickback
APRIL 2000 Warranty - GM Dealer Parts Procurement
MARCH 2000 Connecting Rod Bearing - Clearance Checking Tool
JANUARY 2000 Air Bag (SIR) On-Off Switch Kits, New Parts and Service
DECEMBER 1999 Battery - Testing & Replacement
NOVEMBER 1999 Accessory Receptacle/Cigar Lighter - Inoperative
NOVEMBER 1999 IP Dimmer Control - Proper Setting
NOVEMBER 1999 PROM - Powertrain Control Module Reprogramming
NOVEMBER 1999 Rear Side Door - Alignment Procedure
OCTOBER 1999 A/T - New Solenoid Testing Kit
OCTOBER 1999 Cooling - Radiator Repair/Replacement Guidelines
SEPTEMBER 1999 Brakes - Lead/Pull & Front Brake Wear
SEPTEMBER 1999 Warranty - Labor Time Guide Updates, 09/99
JUNE 1999 Drivetrain - Rear Axle Lubricant Compatibility & Usage
JUNE 1999 Sunshade - Replacement Availability
JUNE 1999 Warranty - OE Chrome Plated Aluminum Wheel ID
APRIL 1999 Engine - Bearing Knock Noise
APRIL 1999 Instrument Panel - Upper Surface Reflection
MARCH 1999 A/T - 4L60-E DTC P1870 Diagnosis
MARCH 1999 Battery - Insulator Replacement & Caution
MARCH 1999 Battery - Testing Equipment Explained
MARCH 1999 SIR - Operating Vehicle with Warning Light On
FEBRUARY 1999 Fuel - Correct Solvent for CSFI Poppet Cleaning
DECEMBER 1998 Warranty - Notice of Delayed Start Process
NOVEMBER 1998 A/T - 1-2 Accumulator Piston/Outer Spring Replacement
NOVEMBER 1998 Tools - Adjuster Locknut Wrench
NOVEMBER 1998 Tools - Power Steering Bleeder Adapter
NOVEMBER 1998 Vehicle - Temporary Changes to Techline ESI Applications
OCTOBER 1998 Drivetrain - Recommended Axle Lubricant
OCTOBER 1998 New Windshield/Glass Urethane Adhesive Caulking Kit
OCTOBER 1998 RKE - Information on Reduced Range/Operation
SEPTEMBER 1998 Crankcase Ventilation System - Revised Maintenance
SEPTEMBER 1998 Drivetrain - Slow Or No Engagement of Front Axle
SEPTEMBER 1998 PCM Connector - Information on New Service Kits
SEPTEMBER 1998 Speedometer - Determining Accuracy
SEPTEMBER 1998 Steering - Reduced Effort While Driving
SEPTEMBER 1998 Transfer Case - Low Fluid Level/Transfer Case Overfilled
AUGUST 1998 Axle - Fluid Leak Near Front Wheels or Front Engine Area
AUGUST 1998 Entertainment Systems - Correct Labor Codes
AUGUST 1998 Tools - Keyless Entry Transmitter Tester
AUGUST 1998 Warranty - Parts Warranty Special Claims B and C
JULY 1998 Differential Carrier/Output Shaft/Bearing - Replacement
JULY 1998 Engine Controls - No Serial Data Diagnostic Procedure
JULY 1998 Radio Telephone/Mobile Radio - Install/Troubleshooting
JULY 1998 Warranty - Courtesy Transportation Guidelines
JUNE 1998 A/T - External Oil Cooler Kits
JUNE 1998 Cruise Control - (W/Electro Stepper Mtr.) Diagnostics
JUNE 1998 Engine - Drive Belt Noise, P/S Pump Pulley Misaligned
JUNE 1998 Instruments - Fuel Gauge Indicates Empty When Not
MAY 1998 A/T - Park/Neutral Switch Connector Cannot Be Removed
MAY 1998 Warranty - Request for Wholesale Authorization
MAY 1998 Warranty Inquiry System
APRIL 1998 Engine - Surface Conditioning Discs Precautions
MARCH 1998 Customer Concern Not Duplicated /Verified - Labor
MARCH 1998 Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis
MARCH 1998 Enhanced Ignition System - Revised Diagnostic Procedure
MARCH 1998 Fuel Level Sensor - Replacement Procedure
MARCH 1998 Purge Solenoid - Excessive Ticking Noise
MARCH 1998 Tools - Released for CS Generator Diagnosis
MARCH 1998 VIN Plate - Replacement Policy and Procedure
FEBRUARY 1998 Manual Update - Revised DTC P0137, P0173, P0420
FEBRUARY 1998 Warranty - GM Dealer Empowerment Program
FEBRUARY 1998 Warranty - New Vehicle/Replacement Battery
JANUARY 1998 Airbags - Frontal (SIR) ON-Off Switch Kits, Parts/Procs
JANUARY 1998 Brakes - Rotor & Hub Flange Cleaning Tool Revision
JANUARY 1998 Suspension - Shock Absorber/Strut Replacement Guidlines
JANUARY 1998 Warranty - Enhanced Sublet Repair Policy
JANUARY 1998 Warranty - Repair/Replace Policies & Procedures
DECEMBER 1997 A/T - Loss of 4th Gear/Busy 3-4 Shifting/TCC Cycling
DECEMBER 1997 Parts Expediting - Reimbursement Policy
DECEMBER 1997 Warranty - Rail Dust Removal & Chemical Spotting Labor
NOVEMBER 1997 A/C - PureGuard 2 Operating Alert
NOVEMBER 1997 Emissions - On-Board Diagnostic System Correction
NOVEMBER 1997 Instrument Clusters - Identification
NOVEMBER 1997 Labor - Revised Operation Z1241/Personal Property Damage
OCTOBER 1997 A/C - Control Knob Spins Freely
OCTOBER 1997 A/T - Cooler Flush Adapter Tools
OCTOBER 1997 Keyless Entry - Diagnostic Hints for Rolling Codes
OCTOBER 1997 Starting - Revised Procedures for Inop Ignition Cylinder
OCTOBER 1997 Warranty - Labor Time Guide Addition
SEPTEMBER 1997 Engine - Rythmic Noise When Idling
SEPTEMBER 1997 Tires - Replacement During Bumper to Bumper Warranty
AUGUST 1997 A/T - Diagnosis Of Noise & Delayed Engagement
AUGUST 1997 Electrical - Revised Convenience Center Cavity ID
AUGUST 1997 Engine Controls - Revised DTC P1406, EGR Pintle Position
AUGUST 1997 Instruments - Revised Audible Warnings Circuit Operation
AUGUST 1997 Instruments - Revised Table for Fuel Gauge is Inaccurate
AUGUST 1997 Keyless Entry - Revised Diagnostics, Inoperable
AUGUST 1997 Lights - Revised Circuit Operation, Interior & Underhood
AUGUST 1997 Warranty - Guidelines for Claiming Windshield Replace
AUGUST 1997 Warranty - Guidelines for I/M 240 Labor
AUGUST 1997 Warranty - Guidelines for Using E0420 Wheel Replace
AUGUST 1997 Wipers - Revised Table for Wipers Will Not Shut Off
JUNE 1997 Alignment - Steering Wander Or Loose Steering
JUNE 1997 Diesel Engine - Product Updates
JUNE 1997 Paint - Basecoat/Clearcoat Paint Systems Specifications
MAY 1997 Brakes - Revised Diagnostics, Resistance Of Front Sensor
MAY 1997 Ignition System - Distributor Is Now Repairable
MAY 1997 Windshield - Two-Part Urethane Adhesive For Installation
APRIL 1997 A/C - Tool And Equipment Maintenance
APRIL 1997 A/T - Chuggle/Surge on TCC Apply/No DTC`s
APRIL 1997 Fiber Glass Rear Fender Paint - Star Shaped Crack
APRIL 1997 Ignition - Distributor Service Kits Now Available
APRIL 1997 Instruments - Fuel Gauge Responds Slowly After Fueling
APRIL 1997 Seats - (Easy Entry) Rattle, Rocking/Difficult To Adjust
APRIL 1997 Warranty - Labor Time Guide Update
APRIL 1997 Warranty - Required Claim Submission Procedures
MARCH 1997 Oxygen Sensor - Locations in Various Exhaust Systems
MARCH 1997 PROM - MIL ON, Poor Driveability Condition
MARCH 1997 PROM - Reprogram Using Off Board Program Adapter
MARCH 1997 Radio - CLN Indicator ON
FEBRUARY 1997 A/C - Systems With R12 Or R134a Service Issue
FEBRUARY 1997 Airbags - Revised Module Replacement
FEBRUARY 1997 Body - Sealer Tape For Collision Repairs
FEBRUARY 1997 Fuel System - Injection Balance Test Procedure Revised
FEBRUARY 1997 Lights - Courtesy Lamp Dome Lamp Remain ON
FEBRUARY 1997 Power Windows - Revised Windows Inoperative Chart
JANUARY 1997 Charging - Low Voltage Reading Or Dim Lights At Idle
JANUARY 1997 Compact Disc Players - CD Changer Loading Procedures
JANUARY 1997 Mobile (Two Way) Radio - Interference
JANUARY 1997 Warranty - Repair and Claims Procedures
DECEMBER 1996 A/T - Revised Diagnostic Procedural Charts
DECEMBER 1996 Engine Controls - Clear DTC`s After PCM/VCM/EGR Service
NOVEMBER 1996 A/C Compressor Seal Washer - Reference Chart
NOVEMBER 1996 A/T - Product Updates
NOVEMBER 1996 A/T - Shift Solenoid Update
NOVEMBER 1996 Key Code - Information
NOVEMBER 1996 Under Hood Reel Lamp - Discontinued Standard Equipment
OCTOBER 1996 Audio - Procedure To Handle Customer Radio Concerns
OCTOBER 1996 Warranty - Submission of OBD II Codes With Claims
SEPTEMBER 1996 A/C - Insufficient Cooling Diagnosis Table Updated
SEPTEMBER 1996 A/T - Revisions
SEPTEMBER 1996 Air Bag - Module Shipping/Return Procedure
SEPTEMBER 1996 Odometer/Speedometer - ACDelco Service Center Locations
SEPTEMBER 1996 Transfer Case - No 4 x 4 HI Range in Cold Weather
SEPTEMBER 1996 Warranty - Corporate Parts Return Program Instructions
JUNE 1996 A/T Controls - Revised Text for all DTC Tables
JUNE 1996 Warranty - Goodwrench® Service Lifetime Service Guarantee
NOVEMBER 1988 Battery - Diagnosis and Charging
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