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TSB (Technical Service Bulletins) and Factory Recall
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Automotive Recalls and Technical Service
Bulletins (TSB) for
1996 Saturn SL2 L4-1.9L DOHC VIN 7
This is Technical Service Bulletin and
Automotive Recall Titles.
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Technical Service Bulletin Titles for 1996 Saturn SL2 L4-1.9L DOHC VIN 7
AUGUST 2004 Recall - Horn Replacement
NOVEMBER 1998 Recall - Horn Defective
AUGUST 1997 Recall - Manual Steering Gear Assembly Fails
Technical Service Bulletin Titles for 1996 Saturn SL2 L4-1.9L DOHC VIN 7
APRIL 2007 Tires - Proper Inflation Pressure Information
APRIL 2007 Body - Bumps or Rust Colored Spots in Paint
APRIL 2007 Body - Polypropylene Energy Absorber Replacement
APRIL 2007 Charging System - Low Voltage Display/Low/Dead Battery
APRIL 2007 Navigation System - Replacement Navigation Discs
APRIL 2007 Engine - Sealant Usage/procedures
MARCH 2007 Instruments - Reduced PRNDL Display Visibility
MARCH 2007 SRS - Front Passenger Seat Alteration Precautions
FEBRUARY 2007 Wheels/Tires - `Upsized` Wheel & Tire Information
FEBRUARY 2007 Engine, A/T - Shift/Driveability Concerns/MIL ON
JANUARY 2007 Locks - Key Code Securtiy Rules & Information
JANUARY 2007 Engine - Unnecessary Crankcase & Subsystem Flushing
JANUARY 2007 Body - Hem Flange Repair
JANUARY 2007 Tires - Radial Force Variation (RFV) Information
JANUARY 2007 A/T - Grinding/Growling In PARK On An Incline
DECEMBER 2006 Restraints - Availability of Seat Belt Extenders
DECEMBER 2006 Tools - Essential Service Tool Update # 9
DECEMBER 2006 OnStar - Analog-Only Systems Information
NOVEMBER 2006 Warranty - Claims Submission
NOVEMBER 2006 Engine - Unnecessary Flushing Services
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline Usage
NOVEMBER 2006 Info - Cancel TSB 05-00-89-005
NOVEMBER 2006 Tools - Essential Service Tool Update # 8
NOVEMBER 2006 M/T - Hydraulic Clutch Bleeding Procedure Improvement
OCTOBER 2006 Lighting - Replacement Guidelines for Lamp Condensation
OCTOBER 2006 Emissions - OBDII I/M Readiness Testing
OCTOBER 2006 Body - Metal Panel Adhesive Bonding Information
OCTOBER 2006 Interior - Eliminating Unwanted Odors
OCTOBER 2006 Tires - Tread Puncture Repair Procedures
SEPTEMBER 2006 Wheel Alignment - Recommendations/Requirements
SEPTEMBER 2006 Wheels - Pitting/Brake Dust On Chrome Wheels
SEPTEMBER 2006 A/T - Creeps In Neutral/Binds In Reverse/Click/Whine
SEPTEMBER 2006 Fuel System - GM Fuel System Treatment Plus(R)
SEPTEMBER 2006 Body - Distortion On Outer Glass Surfaces
SEPTEMBER 2006 Body - Exterior Emblem Discoloration/Peeling/Blistering
SEPTEMBER 2006 Wheels - Changing Procedures/Precautions
AUGUST 2006 Cooling System - DEXCOOL(R) Leak Detection Dye
AUGUST 2006 M/T - Normal Operating Characteristics
AUGUST 2006 Tires - Original Equipment Tire Characteristics
AUGUST 2006 Cooling System - Coolant Recycling Information
AUGUST 2006 Engine Controls - MIL Function During I/M Testing
AUGUST 2006 Wheels Chrome Wheel Chemical Staining/Pitting/Corrosion
JULY 2006 A/C - Contaminated R134A Refrigerant
JULY 2006 Fuel System - E85 Fuel Usage Information
JUNE 2006 Windshield Wipers - Performance/Cleaning and Maintenance
JUNE 2006 Wheels - Aluminum Wheel Refinishing Recommendations
JUNE 2006 A/T - Clunk When Shifting From PARK/DRIVE/REVERSE
MAY 2006 A/T - Shift Lock Control Feature Function
MAY 2006 Electrical - Instrument Panel & General Wiring Repair
APRIL 2006 Audio System - Portable Audio Equipment Noise
APRIL 2006 Wheels/Tires - Slow Leaks From Aluminum Wheels
MARCH 2006 Body - Urethane Adhesives for Glass Applications
MARCH 2006 Electrical - Battery Charging Tips
MARCH 2006 Tires/Wheels - Wheel Weight Usage Precautions
FEBRUARY 2006 Accessories - DTC`s P0300, P1380, P1381
FEBRUARY 2006 A/T - Fluid Cooler Flushing
JANUARY 2006 Engine - Surface Conditioning Disc Usage Prohibition
JANUARY 2006 Fuel System - Fuel Injector Maintenance Cleaning
DECEMBER 2005 Tires/Wheels - Nitrogen Gas Usage for Filling Tires
NOVEMBER 2005 Body - Paint-Less Dent Repair Recommendations
NOVEMBER 2005 A/C - New PAG Oil
OCTOBER 2005 Engine/Fuel System - Oil/Fuel Additive Recommendations
OCTOBER 2005 A/T - Diagnosing Fluid Leaks
OCTOBER 2005 A/T - Torque Converter Replacement
AUGUST 2005 Electrical - Harness Connection Inspection
JUNE 2005 A/C - Broken Rear Window Defogger Grid Detection
APRIL 2005 Restraints - Child Seat Top Teather Attachment Kits
MARCH 2005 Brakes - Wheel Cylinder Inspection Guidelines
MARCH 2005 OnStar(R) - Dealer Kits No Longer Available
MARCH 2005 OnStar(R)/Cell Phone - Integration
FEBRUARY 2005 Cooling System - Aluminum Radiator/Heater Core Info.
FEBRUARY 2005 Restraints - Air Bag System Diagnostics
FEBRUARY 2005 Power Steering System - Noises/Leaks
JANUARY 2005 Audio System - CD/DVD Player Skips/Sluggish/Inoperative
OCTOBER 2004 Lighting - Damage To Polycarbonate Headlamp Lenses
SEPTEMBER 2004 A/C - R-134a System Flushing Procedures
AUGUST 2004 Body - Exterior Pinstripe/Vinyl Graphic Installation
JANUARY 2004 A/T - Shift Solenoid Service Applications
SEPTEMBER 2003 Brakes - Rear Brake Pulsation/Noise
MAY 2003 Engine Controls - No Start/Intermittent Stalling
MARCH 2003 Paint - Bumps or Iron Dust on Paint Surface
MARCH 2003 Engine - Remanufactured Engine Servicing
FEBRUARY 2003 Body - Rear Side Door Glass Inoperative/Falls Down
FEBRUARY 2003 Engine - Excessive Oil Consumption
JANUARY 2003 Cooling System - Coolant Discoloration Explanation
OCTOBER 2002 Body - Exterior Door/Windshield Glass Trim Peeling
MARCH 2002 Vehicle - Flat Towing Guidelines
FEBRUARY 2002 Front Cover Engine Mount Stud - New Design
DECEMBER 2001 Brakes - ABS DTC`s 47, 48, 51 Service Information
SEPTEMBER 2001 Seat Belt Latch (Front/Rear) - Falls to Floor
SEPTEMBER 2001 Sunroof - Diagnostics/Component Replacement
SEPTEMBER 2001 Sunroof Motor - Revised Timing Procedure
AUGUST 2001 Engine Cooling System - Sealer Usage
JUNE 2001 Engine Mount - Measurements/Replacement Procedures
MAY 2001 A/T - MIL ON/DTC P0711 Set After Flat Towing
MAY 2001 EGR Valve - MIL ON/DTC P0401 Set
MAY 2001 Windows - Fogging In High Humidity Conditions
MARCH 2001 A/C - Odors at Vehicle Start Up
MARCH 2001 A/T - Harsh Shifts/No Shift/No TCC Operation
MARCH 2001 Drive Axle - Squeak/Squeal Noise
FEBRUARY 2001 Engine - Driveability Concerns/Cooling System DTC`s Set
DECEMBER 2000 Window Regulator - Binding/Clicking/Popping Noise
NOVEMBER 2000 Suspension - Chassis Lubrication Importance
OCTOBER 2000 Radio Antenna - Whistle Type Wind Noise
OCTOBER 2000 Right/Left Front Footwell Area - Water Leaks
OCTOBER 2000 Sunroof - Squeaks
JULY 2000 Firewall - Rattle Noise
MAY 2000 Sunroof - Water Leaks Onto Headliner
DECEMBER 1999 A/C - Sizzling or Hissing Type Noise After Use
DECEMBER 1999 EVAP - Knocking or Rattle Noise at Right Front of Floor
NOVEMBER 1999 Audio System - A/M Band Noise
NOVEMBER 1999 Automatic Transaxle - Air Check Procedures
NOVEMBER 1999 Electrical - Numerous Systems Inoperative
NOVEMBER 1999 PDT - Maintenance Program Discontinuation
OCTOBER 1999 Engine Controls - No Start, Stalls or Surges/DTCs
OCTOBER 1999 MIL ON - DTC P0300/P0301-P0304, Misfire Diagnosis
SEPTEMBER 1999 A/C - New R&R Liquid Line to TXV or Suction Line to TXV
SEPTEMBER 1999 Remote Keyless Entry/Security System - Inoperative
AUGUST 1999 Engine Controls - Intermittent Lack of Power
AUGUST 1999 MIL ON - DTC P0340/P0341, Cam Sensor Circuit
AUGUST 1999 Rear Defogger - Terminal Detached From Rear Window
JULY 1999 Engine - Mobile Lift Table
JULY 1999 Seat to Floor Panel Attachment - Stripped/Detached
JUNE 1999 Battery - New Charger
JUNE 1999 Engine (Internal) - Cleaning Products
APRIL 1999 Drivetrain - Design Changes to Differential Components
APRIL 1999 Ignition Coil - Available as a Service Part
APRIL 1999 Suspension - Design Changes to Strut Assemblies
APRIL 1999 Windshield - Rattle/Pop/Clicking On Rough Roads
MARCH 1999 Interior - Vehicle Vibration Between 48-54 MPH
MARCH 1999 M/T - Gear Rattle
MARCH 1999 Trap-Resistant Trunk Kit - Installation Procedure
FEBRUARY 1999 Carpet - Exposed Edges at Door Openings
FEBRUARY 1999 Luggage Compartment Area - Water Leaks
JANUARY 1999 Engine - Manual Update Regarding Piston Installation
JANUARY 1999 Locks - Ignition Lock Cylinder Coding Update
JANUARY 1999 Sunroof - Sunshade Material Separates From Sunroof
DECEMBER 1998 A/T Control Solenoid Valve - Design Changes
DECEMBER 1998 Aftermarket Cassette-Type Portable CD Adapters
DECEMBER 1998 Engine Controls - Tools to Retrieve Mode 6 Data
DECEMBER 1998 Headlamp - Assemblies May Rattle/Vibrate
DECEMBER 1998 Sunroof - Water Leaks Into Headliner
DECEMBER 1998 Tools - Required for Valve Guide Inspection
NOVEMBER 1998 Door Window (Front) - Clunking Noise When Operated
NOVEMBER 1998 Door/Weatherstrip - Corrosion/White Deposits
NOVEMBER 1998 Engine - Information on Remanufactured Cylinder Heads
NOVEMBER 1998 Rear Exterior Door Panel - Not Tight Against Structure
NOVEMBER 1998 Trunk - Decklid Does Not Stay Open/Difficult to Open
OCTOBER 1998 A/T - MIL ON with No DTCs After Transaxle Replacement
OCTOBER 1998 Seats - Revised Torque Specification for Front Adjuster
SEPTEMBER 1998 A/C - Loss of Airflow from A/C Outlets After Highway Use
SEPTEMBER 1998 Child Restraint Seat - Top tether Hardware Package
SEPTEMBER 1998 Door - Rattle, Buzz and/or Clunk from Front Door
SEPTEMBER 1998 Exhaust System - Pop Noise From Underbody At Idle
SEPTEMBER 1998 M/T - Knocking or Rattle Noise from Front of Vehicle
SEPTEMBER 1998 Power Steering - Pump Drive Shaft Seal Leak
SEPTEMBER 1998 Tires - Vehicle Code Regarding Tire Chain Disclosure
AUGUST 1998 Airbags - Supplemental Inflatable Restraint Switch Kits
AUGUST 1998 Front Fender - Possible Paint Chipping
AUGUST 1998 License Plate - Rattles When Closing Rear Deck Lid
AUGUST 1998 Rear Window Area - Creaks
JULY 1998 A/C - Changes to Oil Charge for R134a Compressors
JULY 1998 A/T Clutch Plate Assembly - Service Information
JULY 1998 Computers & Controls - PCM/ABS Module EEPROM Listing
JULY 1998 Engine - No Crank/Various Instrument MIL Lights ON
MAY 1998 A/C - Rattle/Buzz During Steady Throttle 1500-2500 RPM
MAY 1998 Radio - Ignition Static During Cold Engine Starts
APRIL 1998 A/C Hose - Rattles in Engine Compartment at Idle
APRIL 1998 Clicking, Ticking or Rubbing Noise from Odometer
APRIL 1998 M/T - Quill Bearing Seal Tool J43270
MARCH 1998 Door/Glass - Will Not Go Up or Down/Rattles
MARCH 1998 Interior - Replacement of Door Panel Inserts
FEBRUARY 1998 Air Bags - Update Regarding On-Off Switches
FEBRUARY 1998 Steering - Clunk/Rattle/Buzz Noise From Front
FEBRUARY 1998 Sunroof Sunshade - Binds/Rattles In Tracks
FEBRUARY 1998 Suspension - Rattle/Click from Rear When Turning
DECEMBER 1997 EGR System - MIL ON/EGR DTC`s Stored.
DECEMBER 1997 Keyless Entry - Reduced Range Above 95 F. Interior Temp.
DECEMBER 1997 Misfire Calibration - Service Information
NOVEMBER 1997 Exhaust - Hoot or Moan Noise During Steady Throttle
NOVEMBER 1997 Keyless Entry/Security System - Information
AUGUST 1997 Antenna Mast - Whistle or Groaning Noise
AUGUST 1997 Dome Lamp/Security System - Stays ON/Will Not Arm
JULY 1997 A/T - Delay/Harsh Engagement Diagnosis
JULY 1997 Battery and Generator - Revised Diagnostics
JULY 1997 PCM - MIL ON/DTC P0171 in PCM Memory
JUNE 1997 A/C - Odor at Vehicle Start Up
JUNE 1997 Engine - New Oil Pump Cover
JUNE 1997 Generator and Engine Wiring Harness - Design Changes
JUNE 1997 MIL ON - Intermittent Loss of Power To Accessories
JUNE 1997 Main Body Wire Harness Assembly - Service Information
MAY 1997 Brakes - ABS DTCs 34/35/27/28, When Driving in the Rain
MAY 1997 Differential End Play Checking - Information Update
MAY 1997 Engine/Exhaust - New Exhaust Manifold Gasket
APRIL 1997 Differential/Pinion Gear Shaft - Design Changes
APRIL 1997 Engine - Runs Rough, Surges at Idle, Stalls After Start
MARCH 1997 M/T - Intermittently Pops Out of, or Sticks in 5th Gear
MARCH 1997 PCM/TCM - A/T Bump/Ratcheting Sounds in 1st Gear
FEBRUARY 1997 Air Bag - Telltale ON with DTC 61 Set
FEBRUARY 1997 Air Bag System - Lamp ON/DTC 24 Stored in Memory
JANUARY 1997 Audio System - Ignition Noise Heard Through Speakers
DECEMBER 1996 Cruise Control - Drops Out Intermittently & May Not Set
NOVEMBER 1996 A/T - Design Changes, Valve Body and Case
NOVEMBER 1996 A/T - Updated Oil Pump Output/Line Pressure Test
NOVEMBER 1996 Instruments - Cluster Assembly Rattle or Buzz Noise
NOVEMBER 1996 MIL ON - DTC P0741, TCC Actuator
OCTOBER 1996 Electrical - Fusible Link Color Correction & Change
OCTOBER 1996 MIL ON - DTCs P0301 & P0304/P0302 & P0303 No Misfire
OCTOBER 1996 Sunroof - Switch Assembly Removal & Installation Update
SEPTEMBER 1996 Brakes - ABS Telltale ON & DTC`s 11/12 May Be Stored
SEPTEMBER 1996 Policy - Core and Failed Parts Return Programs
AUGUST 1996 A/T - Leak from End Cover
AUGUST 1996 A/T - New Torque Converter Housing/Oil Pump Wear Plate
AUGUST 1996 Brakes - New Bolt Torque Retention Compound for Caliper
AUGUST 1996 Brakes - Noise/Pulsation From Front
AUGUST 1996 Emissions - MIL ON/DTC P0440 (EVAP) Set
AUGUST 1996 Engine - New Design for Upper Mount Assembly
AUGUST 1996 MIL ON - DTC P0141, Rear Heated O2 Sensor & PROM
JUNE 1996 ECM - Crankshaft Learned On Replacement PCMs Set to No
JUNE 1996 Engine Controls - Revised DTC P1406 Diagnosis, EGR
JUNE 1996 Interior - Rear Passenger Footwell Carpet Wet
JUNE 1996 Steering - Wheel Hub Seizes to Steering Column
JUNE 1996 Sunroof - Operates Slow, Binds or Inoperative
JUNE 1996 Sunroof - Squeaks & Rattles, Add Felt
MAY 1996 A/T - Whine/Rattle Noise Related To Vehicle Speed
APRIL 1996 Airbag - SDM Warning Delay Manual Correction
APRIL 1996 Cooling System - Recycling of Extended-Life Coolants
APRIL 1996 Cooling System - Use of DEX-COOL® Extended-Life
APRIL 1996 Headlamp Lens - Distortion Caused by Aiming Equipment
APRIL 1996 Ignition - No Start, or Stall Then Long Crank/DTCs P0300
APRIL 1996 Warranty - Tire Replacement
MARCH 1996 Interior - Tapping Noise Coming From Cowl Area
MARCH 1996 M/T - Binds Shifting Into or Out of 1st or 2nd Gear
MARCH 1996 M/T - Changes to Clutch Cover Assembly & Disc
FEBRUARY 1996 Locks - Do Not Operate With Key
FEBRUARY 1996 P/S - Diagnostics, Electronic Variable Orifice Steering
FEBRUARY 1996 Updated Battery Replacement Catalog Numbers
JANUARY 1996 A/C - Counterclockwise Rotation, Compressor Clutch Drive
JANUARY 1996 A/T - Creeps In Neutral/Binds In Reverse/Clicks/Whines
JANUARY 1996 Interior - Waterleak At Right/Left Front Footwell Area
JANUARY 1996 M/T - Rattle Noise in 2nd Gear During Left Hand Turns
JANUARY 1996 Security & Remote Keyless Entry System - Revision
DECEMBER 1995 A/T - Valvebody Cover Gasket Installation
DECEMBER 1995 Alarm - Goes Off When Any Button on RKE is Pushed
DECEMBER 1995 Enhanced Emission I/M - Program Update
DECEMBER 1995 Interior Garnish Molding - White Spots
DECEMBER 1995 Sunroof - Will Not Open or Close, May Be Intermittant
NOVEMBER 1995 A/T - Clutch Plate Material Changes
NOVEMBER 1995 OBD II - Serviceability Issues
NOVEMBER 1995 Rear Compartment Lid Key Cylinder - Misaligned
NOVEMBER 1995 Transaxle Actuator - Voltage Supply Circuit 458 Update
OCTOBER 1995 ABS DTC F1380 Requested Service Light Service
OCTOBER 1995 Headlamps W/Daylight Running Lamps - Revised Schematics
OCTOBER 1995 PCM - Revised Electrical Diagrams
OCTOBER 1995 Remote Keyless Entry - Revised Diagnostics
OCTOBER 1995 SDM - Service Information
OCTOBER 1995 SPS/EEPROM - Programming Chart
OCTOBER 1995 TFP, TCC Actuators - Do Not Test Correctly
OCTOBER 1995 Vehicle - Multiple System Malfunctions
SEPTEMBER 1995 Paint - Polishing And Swirl Mark Removal
SEPTEMBER 1995 Sunroof Glass and Seal - Revised R&R Procedures
SEPTEMBER 1995 Tech 1 & VIM - ECM Programming
AUGUST 1995 Engine - Vibration at Idle
AUGUST 1995 Steering/Transaxle/Engine - Updated Torque Specs
MARCH 1995 OBD II - Hand Held Diagnostic Computer
NOVEMBER 1991 A/T - How To Use A Pressure Gauge
FEBRUARY 1990 A/T - Choosing the Right ATF
OCTOBER 1989 A/T - Math Part II
SEPTEMBER 1989 A/T - Twenty Steps To Successful Repairs
AUGUST 1989 A/T - Math Formulas Part I
NOVEMBER 1988 Battery - Diagnosis and Charging
SEPTEMBER 1987 A/T - Front Bushing Wear
AUGUST 1987 A/T - Slipping or No-Shift/Metal Sealing Rings
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