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TSB (Technical Service Bulletins) and Factory Recall
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Automotive Recalls and Technical Service
Bulletins (TSB) for
1995 Chevrolet Cavalier/Z24 L4-138 2.3L DOHC VIN D MFI
This is Technical Service Bulletin and
Automotive Recall Titles.
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Technical Service Bulletin Titles for 1995 Chevrolet Cavalier/Z24 L4-138 2.3L DOHC VIN D MFI
OCTOBER 2002 Recall - Ignition Switch Fire Hazard
JANUARY 1997 Recall - Hazard Lamps May Not Function Properly
Technical Service Bulletin Titles for 1995 Chevrolet Cavalier/Z24 L4-138 2.3L DOHC VIN D MFI
MAY 2000 Recall - Corrosion/Moisture Entering the PCM
APRIL 2000 Recall - MIL ON, Engine Runs Rough
Technical Service Bulletin Titles for 1995 Chevrolet Cavalier/Z24 L4-138 2.3L DOHC VIN D MFI
APRIL 2007 Tires - Proper Inflation Pressure Information
APRIL 2007 Body - Bumps or Rust Colored Spots in Paint
APRIL 2007 Body - Polypropylene Energy Absorber Replacement
APRIL 2007 Charging System - Low Voltage Display/Low/Dead Battery
APRIL 2007 Engine - Sealant Usage/procedures
APRIL 2007 A/T - Dexron®-VI(R) Fluid Availability
MARCH 2007 Instruments - Reduced PRNDL Display Visibility
MARCH 2007 SRS - Front Passenger Seat Alteration Precautions
FEBRUARY 2007 Wheels/Tires - `Upsized` Wheel & Tire Information
FEBRUARY 2007 Engine, A/T - Shift/Driveability Concerns/MIL ON
JANUARY 2007 Locks - Key Code Securtiy Rules & Information
JANUARY 2007 Body - Hem Flange Repair
JANUARY 2007 Tires - Radial Force Variation (RFV) Information
JANUARY 2007 A/T - Grinding/Growling In PARK On An Incline
DECEMBER 2006 Restraints - Availability of Seat Belt Extenders
NOVEMBER 2006 Warranty - Claims Submission
NOVEMBER 2006 Engine - Unnecessary Flushing Services
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline Usage
NOVEMBER 2006 M/T - Hydraulic Clutch Bleeding Procedure Improvement
OCTOBER 2006 Lighting - Replacement Guidelines for Lamp Condensation
OCTOBER 2006 Body - Metal Panel Adhesive Bonding Information
OCTOBER 2006 Interior - Eliminating Unwanted Odors
OCTOBER 2006 Tires - Tread Puncture Repair Procedures
SEPTEMBER 2006 Wheel Alignment - Recommendations/Requirements
SEPTEMBER 2006 Wheels - Pitting/Brake Dust On Chrome Wheels
SEPTEMBER 2006 Fuel System - GM Fuel System Treatment Plus(R)
SEPTEMBER 2006 Body - Distortion On Outer Glass Surfaces
SEPTEMBER 2006 Wheels - Changing Procedures/Precautions
AUGUST 2006 M/T - Normal Operating Characteristics
AUGUST 2006 Tires - Original Equipment Tire Characteristics
AUGUST 2006 Cooling System - Coolant Recycling Information
AUGUST 2006 Wheels Chrome Wheel Chemical Staining/Pitting/Corrosion
JULY 2006 Vehicle - Recreational (Dinghy) Towing Information
JULY 2006 A/C - Contaminated R134A Refrigerant
JULY 2006 Fuel System - E85 Fuel Usage Information
JUNE 2006 Windshield Wipers - Performance/Cleaning and Maintenance
JUNE 2006 Wheels - Aluminum Wheel Refinishing Recommendations
JUNE 2006 A/T - Dexron®(R) VI Fluid Availability
JUNE 2006 A/T - Clunk When Shifting From PARK/DRIVE/REVERSE
MAY 2006 Electrical - Instrument Panel & General Wiring Repair
APRIL 2006 Audio System - Portable Audio Equipment Noise
APRIL 2006 Wheels/Tires - Slow Leaks From Aluminum Wheels
MARCH 2006 Body - Urethane Adhesives for Glass Applications
MARCH 2006 Electrical - Battery Charging Tips
MARCH 2006 Tires/Wheels - Wheel Weight Usage Precautions
FEBRUARY 2006 A/T - Fluid Cooler Flushing
JANUARY 2006 Engine - Surface Conditioning Disc Usage Prohibition
JANUARY 2006 Fuel System - Fuel Injector Maintenance Cleaning
DECEMBER 2005 Tires/Wheels - Nitrogen Gas Usage for Filling Tires
NOVEMBER 2005 Body - Paint-Less Dent Repair Recommendations
NOVEMBER 2005 A/C - New PAG Oil
OCTOBER 2005 Engine/Fuel System - Oil/Fuel Additive Recommendations
OCTOBER 2005 A/T - Diagnosing Fluid Leaks
OCTOBER 2005 A/T - Torque Converter Replacement
JUNE 2005 A/C - Broken Rear Window Defogger Grid Detection
APRIL 2005 Restraints - Child Seat Top Teather Attachment Kits
MARCH 2005 Brakes - Wheel Cylinder Inspection Guidelines
MARCH 2005 Body/Instruments - L/H Breakaway Mirror Inoperative
FEBRUARY 2005 Cooling System - Aluminum Radiator/Heater Core Info.
FEBRUARY 2005 Restraints - Air Bag System Diagnostics
DECEMBER 2004 A/T - 4L60/65E No Reverse/2nd or 4th Gear
OCTOBER 2004 Lighting - Damage To Polycarbonate Headlamp Lenses
SEPTEMBER 2004 A/C - R-134a System Flushing Procedures
JULY 2004 Wheels - Plastic Wheel Nut Covers Loose/Missing
JULY 2004 Battery - Parasitic Drain
JUNE 2004 Fuel - Top Tier Detergent Gasoline Information
JUNE 2004 Engine - New Long Block Installation Precaution
APRIL 2004 Engine - Serpentine Drive Belt Wear Information
NOVEMBER 2003 A/T - Shift Flare/DTC`s Set/SES Lamp ON
OCTOBER 2003 A/C - Unnecessary Compressor Replacement
SEPTEMBER 2003 Body - Mirror Vibrates At Highway Speeds
JUNE 2003 A/T - Oil Cooler Flushing Frequently Asked Questions
APRIL 2003 Body - Replacement Outside Rearview Mirror Glass
MARCH 2003 A/C - System Sealers/Leak Detection Guidelines
MARCH 2003 A/T - 4T40-E/4T45-T Engineering Changes
MARCH 2003 Brakes - Brake Rotor Lateral Runout Correction
DECEMBER 2002 A/T - 4T45E Engineering Changes/Overhaul Revisions
MARCH 2002 Engine - New Prelube Tool
NOVEMBER 2001 Ignition Lock Cylinder - Revised Replacement Procedure
OCTOBER 2001 A/T - Core Return Product Feedback Form
JUNE 2001 Instrument Panel Cluster - Revised Replacement
JUNE 2001 Seat Belt System - Collision Replacement Guidelines
MAY 2001 A/C - Odor Emission in Hot Weather
MAY 2001 Key/Key Number/Security Chip - Replacement
APRIL 2001 A/T - Service Procedure Changes
APRIL 2001 Emissions Inspection/Maintenance - Labor Operations
NOVEMBER 2000 Suspension - Chassis Lubrication Importance
JUNE 2000 ACDelco(R) Remanufactured Transmissions - Program Update
JUNE 2000 Instrument Panel - Rattle or Squeak/Door Panel Scratched
JUNE 2000 PCM - Returned Product Feedback Program
MAY 2000 A/C - Refrigerant Recovery/Recharge Equipment
MAY 2000 Brake Fluid - Level & Filling Recommendations
MAY 2000 EVAP System - Service of Connectors
APRIL 2000 Rear Drum Brakes - Sticking/Won`t Release
APRIL 2000 Warranty - GM Dealer Parts Procurement
JANUARY 2000 Air Bag (SIR) On-Off Switch Kits, New Parts and Service
JANUARY 2000 Child Restraint - Auxiliary Seat Belt
JANUARY 2000 Trap Resistant Trunk Kit - Function/Installation
NOVEMBER 1999 Accessory Receptacle/Cigar Lighter - Inoperative
NOVEMBER 1999 IP Dimmer Control - Proper Setting
NOVEMBER 1999 PROM - Powertrain Control Module Reprogramming
OCTOBER 1999 A/T - New Solenoid Testing Kit
OCTOBER 1999 Cooling - Radiator Repair/Replacement Guidelines
OCTOBER 1999 Door - Rattles When Closing
SEPTEMBER 1999 Engine - AC Delco Remanufactured Engines
SEPTEMBER 1999 Manual Door Mirror (L/H) - Does Not Adjust With Lever
SEPTEMBER 1999 Warranty - Labor Time Guide Updates, 09/99
JUNE 1999 Warranty - OE Chrome Plated Aluminum Wheel ID
MAY 1999 Convertible Top - Water Leak at Front Header
MAY 1999 Seat Shoulder Belt (Front) - Plastic Cover Comes Loose
APRIL 1999 Front Bucket Seat - Material Bulge in Top Backside
APRIL 1999 Instrument Panel - Upper Surface Reflection
MARCH 1999 Battery - Insulator Replacement & Caution
MARCH 1999 Battery - Testing Equipment Explained
MARCH 1999 Interior - Rear Footwell Wet
MARCH 1999 SIR - Operating Vehicle with Warning Light On
DECEMBER 1998 Rear Compartment Lid Latch - Difficult to Unlock/Open
DECEMBER 1998 Warranty - Notice of Delayed Start Process
NOVEMBER 1998 Tools - Adjuster Locknut Wrench
NOVEMBER 1998 Tools - Power Steering Bleeder Adapter
OCTOBER 1998 New Windshield/Glass Urethane Adhesive Caulking Kit
SEPTEMBER 1998 Crankcase Ventilation System - Revised Maintenance
SEPTEMBER 1998 Door - Rattle Noise When Glass is Lowered
AUGUST 1998 Convertible - Top Cover Shows Wear or Permanent Damage
AUGUST 1998 Entertainment Systems - Correct Labor Codes
AUGUST 1998 Header Weatherstrip - Revised Replacement Procedure
AUGUST 1998 Rear Lid Latch - Revised Procedure for Replacement
AUGUST 1998 Tools - Keyless Entry Transmitter Tester
AUGUST 1998 Warranty - Parts Warranty Special Claims B and C
JULY 1998 Radio Telephone/Mobile Radio - Install/Troubleshooting
JULY 1998 Warranty - Courtesy Transportation Guidelines
JUNE 1998 Cruise Control - (W/Electro Stepper Mtr.) Diagnostics
MAY 1998 Warranty - Request for Wholesale Authorization
MAY 1998 Warranty Inquiry System
APRIL 1998 Engine - Surface Conditioning Discs Precautions
APRIL 1998 Seat Belts - Latch Slides To Seat Belt Anchor Sleeve
APRIL 1998 Service Engine Now Light - On or A No Start Condition
MARCH 1998 ABS Indicator Lamp On, DTC 21,22,32 or 33 Set
MARCH 1998 Convertible Top - Waterleak Between Side Rail & Cover
MARCH 1998 Customer Concern Not Duplicated /Verified - Labor
MARCH 1998 Door Glass, Front - Use of Wrong Unit Causes Waterleak
MARCH 1998 Service Engine Now Light - On or A No-Start Condition
MARCH 1998 Tools - Released for CS Generator Diagnosis
MARCH 1998 VIN Plate - Replacement Policy and Procedure
FEBRUARY 1998 Seatback Striker, Rear - Add Remove/Install Procedure
FEBRUARY 1998 Warranty - GM Dealer Empowerment Program
FEBRUARY 1998 Warranty - New Vehicle/Replacement Battery
JANUARY 1998 Airbags - Frontal (SIR) ON-Off Switch Kits, Parts/Procs
JANUARY 1998 Brakes - Rear Brakes Drag/Heatup, Parking Brake Cables
JANUARY 1998 Brakes - Rotor & Hub Flange Cleaning Tool Revision
JANUARY 1998 Suspension - Shock Absorber/Strut Replacement Guidlines
JANUARY 1998 Warranty - Enhanced Sublet Repair Policy
JANUARY 1998 Warranty - Repair/Replace Policies & Procedures
DECEMBER 1997 Exhaust System - Paint Peeling from Painted Muffler
DECEMBER 1997 Parts Expediting - Reimbursement Policy
DECEMBER 1997 Warranty - Rail Dust Removal & Chemical Spotting Labor
NOVEMBER 1997 A/C - PureGuard 2 Operating Alert
NOVEMBER 1997 Brakes - Rotor Warranty Service Procedure
NOVEMBER 1997 Interior - Rattle Noise Under Hood or I/P Area
NOVEMBER 1997 Labor - Revised Operation Z1241/Personal Property Damage
OCTOBER 1997 A/T - Revised Procedure for TV Cable Adjustment
OCTOBER 1997 Engine - Rough Idle/Miss/Cold Stall/High Oil Pressure
OCTOBER 1997 Interior - Waterleak Diagnostic Information Guide
OCTOBER 1997 Starting - Revised Procedures for Inop Ignition Cylinder
OCTOBER 1997 Trunk - Will Not Open When Using Remote Release Handle
OCTOBER 1997 Warranty - Labor Time Guide Addition
SEPTEMBER 1997 Brakes - Various Noises When Applying Brakes
AUGUST 1997 Brakes - ABS Light ON, DTC 46 & 86 (C1246 & C1286)
AUGUST 1997 Warranty - Guidelines for Claiming Windshield Replace
AUGUST 1997 Warranty - Guidelines for I/M 240 Labor
AUGUST 1997 Warranty - Guidelines for Using E0420 Wheel Replace
JUNE 1997 Paint - Basecoat/Clearcoat Paint Systems Specifications
MAY 1997 Windshield - Two-Part Urethane Adhesive For Installation
APRIL 1997 A/C - Tool And Equipment Maintenance
APRIL 1997 Convertible Top - Scuffed Interior Quarter Trim Panel
APRIL 1997 Suspension - Rear Shock Noise In Trunk Area
APRIL 1997 Warranty - Labor Time Guide Update
APRIL 1997 Warranty - Required Claim Submission Procedures
APRIL 1997 Wipers - Revised Cleaning Of Wiper Drive Shaft Knurls
MARCH 1997 M/T - Shift Cable Service Clip
MARCH 1997 PROM - Reprogram Using Off Board Program Adapter
FEBRUARY 1997 A/C - Systems With R12 Or R134a Service Issue
FEBRUARY 1997 A/T - Delay Engagement into Drive After Cold Soak
FEBRUARY 1997 Body - Sealer Tape For Collision Repairs
FEBRUARY 1997 Seats - Rattle/Squeak From Passenger Side Rear Seatback
JANUARY 1997 Axle Seal Area - Leak
JANUARY 1997 Charging - Low Voltage Reading Or Dim Lights At Idle
JANUARY 1997 Compact Disc Players - CD Changer Loading Procedures
JANUARY 1997 Interior Dome Light - Stays On All The Time
JANUARY 1997 Warranty - Repair and Claims Procedures
DECEMBER 1996 A/C - Odor at Start up in Humid Climates
DECEMBER 1996 M/T - Click Noise or Gear Disengagement in Reverse
DECEMBER 1996 Warranty - Claim Processing
NOVEMBER 1996 A/C Compressor Seal Washer - Reference Chart
NOVEMBER 1996 Coil and Ignition Housing - Characteristic Conditions
NOVEMBER 1996 Convertible Top - Inoperative
NOVEMBER 1996 Key Code - Information
NOVEMBER 1996 Radiator - Remove/Install Procedure Revision
OCTOBER 1996 Audio - Procedure To Handle Customer Radio Concerns
SEPTEMBER 1996 Air Bag - Module Shipping/Return Procedure
SEPTEMBER 1996 Odometer/Speedometer - ACDelco Service Center Locations
SEPTEMBER 1996 Polypropylene Foam Energy Absorbers - Repair
SEPTEMBER 1996 Warranty - Corporate Parts Return Program Instructions
AUGUST 1996 Steering - Knocking Noise at Low Speeds
JULY 1996 Convertible Top - Rattle or Squeak From No. 1 Bow
JULY 1996 I/P Trim Pad or Trim Plate - Prevent Cracking During R/R
JUNE 1996 Warranty - Goodwrench® Service Lifetime Service Guarantee
MAY 1996 A/C - R12 or R134a Service Recommendations
MAY 1996 Aluminum Wheels - Refinishing
MAY 1996 Engine - Revised Cranks But Will Not Run Chart
MAY 1996 Enhanced Emission Inspection Maintenance - Equipment
APRIL 1996 ABS/ABS Enhanced Traction - Revised Diagnostic Charts
APRIL 1996 Engine Mount Torque Strut - Revised Torque
APRIL 1996 Fender Mounting - Use of Riv-Nuts for Replacement
APRIL 1996 Headlamp Lens - Distortion Caused by Aiming Equipment
MARCH 1996 Knock Sensor - Revised DTC P0325 Diagnosis Chart
MARCH 1996 Knock Sensor/Crankcase Ventilation Heater - Revised Test
MARCH 1996 Seat Belt Webbing - Twists
FEBRUARY 1996 Belt Molding to Panel - Poor Appearance
FEBRUARY 1996 Engine/Transaxle - Excessive Engine Roll
FEBRUARY 1996 Updated Battery Replacement Catalog Numbers
FEBRUARY 1996 Vehicle - Recreational Flat Towing
JANUARY 1996 A/T - 4T40E Checking Fluid Level
JANUARY 1996 A/T - Harsh Forward Engagement
JANUARY 1996 Aluminum Wheels - Center Caps Loose/Missing
JANUARY 1996 Headrest - Hairpin Clip Retention
JANUARY 1996 Oxygen Sensor Test - Revised Tech 1 Mass Storage CD
JANUARY 1996 SIR - Revised Disable/Enable Procedure
JANUARY 1996 SPS/FLASH EPROM - Programming
JANUARY 1996 Security & Remote Keyless Entry System - Revision
DECEMBER 1995 Enhanced Emission I/M - Program Update
DECEMBER 1995 Paint - Information and SPID Label
DECEMBER 1995 Service Manual - Revised Chart C-10/Chart C-19/DTC 66
NOVEMBER 1995 Door Trim Panel - Loose
NOVEMBER 1995 Engine Coolant - Information on Back Service
NOVEMBER 1995 Rear Quarter - Wet Road Noise
NOVEMBER 1995 SIR System - Revised Diagnostic Charts/Service
NOVEMBER 1995 Service Manual - Revised Chart A-3
NOVEMBER 1995 Waterleak - Diagnostic Guide
OCTOBER 1995 Daytime Running Lamp - Retrofit Kits
OCTOBER 1995 Engine Mount Bracket - Revised Torque Specifications
OCTOBER 1995 Horn Assembly - New Service Part
OCTOBER 1995 SPS/EEPROM - Programming Chart
OCTOBER 1995 Service Manual - Revised Charts - A1 and A2
OCTOBER 1995 Service Manual - Revised Scan Tool Data And Definitions
OCTOBER 1995 Steering Wheel - Revised Removal Procedure
SEPTEMBER 1995 A/T - 4T40E Limited On Vehicle Service
SEPTEMBER 1995 Cruise Control - Revised Diagnostic Chart
SEPTEMBER 1995 Fuel Filler Door Latch - Retainer Loose
SEPTEMBER 1995 Gauges - Flutter With Tech 1 Scan Tool Connected
SEPTEMBER 1995 HVAC Blower - Revised Diagnostic Chart
SEPTEMBER 1995 Instrument Panel Cluster - Replacement
SEPTEMBER 1995 Instrument Panel Cluster - Revised Connector Labeling
SEPTEMBER 1995 Outside Door Handle - Special Coated Rivet
SEPTEMBER 1995 Paint - Polishing And Swirl Mark Removal
SEPTEMBER 1995 SIR Components - Locations Revision
SEPTEMBER 1995 Tech 1 & VIM - ECM Programming
SEPTEMBER 1995 Upper Wiper/Washer Nozzle - Replacement
AUGUST 1995 EBCM, EBTCM, ECM, I/P Cluster & PCM - Part Program
AUGUST 1995 Fuel Filler Door Latch Retainer - Loose/Not Secured
AUGUST 1995 Service Manual - Revised Chart A2
AUGUST 1995 Service Manual - Revised Section C1
AUGUST 1995 Wheel Covers - Clicking/Squeaking Sound
JULY 1995 Manual Updates - Schematics Revision
JULY 1995 Trunk Lid Lock Release Cable Handle - High Effort
JULY 1995 Vehicle - AC Delco Locator Service, Electronics Exchange
JUNE 1995 Extended Life Engine Coolant - DEX-COOL®(TM)
JUNE 1995 Fuel - Reformulated/Oxygenated Gasolines
JUNE 1995 Rear Window Panel - Passenger Side Creaking Noise
JUNE 1995 Vehicle - Use of a Diagnostic Worksheet
MAY 1995 A/T - Hydra-Matic 4T40-E Transaxle
MAY 1995 ABS - Lamp ON/DTC`s 42 and 86 Set
MAY 1995 ABS Motor Pack Removal Procedure - Revised
MAY 1995 Brakes - Longer Life Front Brake Pad Lining
MAY 1995 DTCs 23,27,34,38,44,67 & 68 Schematics - Revised
MAY 1995 EBCM/EBTCM 24-Way Connector - Face View Diagram
MAY 1995 Engine - Cranks/No Start
MAY 1995 GM Campaign Identification Label
MAY 1995 Quarter Window & Applique Service Procedure - Revised
APRIL 1995 ADCSM Empowerment Parameters - Retail Matrix
APRIL 1995 Labor Time Guide - Format Change
APRIL 1995 Service Manual - Revision to Misfire DTC`s
APRIL 1995 Single Key Lock Cylinders - Servicing
APRIL 1995 Wiper Arm - Removal Procedure
MARCH 1995 A/T - Dexron® III Fluid Introduction
MARCH 1995 Tools - A/C Leak Detector Maintenance Kit Availability
MARCH 1995 Wheel Alignment - Specifications Revision
FEBRUARY 1995 Dome Lamp Lens - Revised Service Procedure
FEBRUARY 1995 Engine Balance Shaft - Service Information
FEBRUARY 1995 I/M Emissions Diagnostic Manual -Program
FEBRUARY 1995 Roadside Assistance - Warranty Information
FEBRUARY 1995 Warranty - Diagnostic Claim Processing Revisions
JANUARY 1995 A/T - 4T60E 3rd Sprag Clutch Replaces 3rd Roller Clutch
JANUARY 1995 A/T - 4T60E New Design Input Clutches
JANUARY 1995 A/T - 4T60E Oil Scoop Eliminated
JANUARY 1995 I/M 240 Program - Equipment Purchase
JANUARY 1995 Resetting the Multi-function Alarm Module - Revised
JANUARY 1995 Two-Way Radios - Poor Performance
DECEMBER 1994 Brakes, Front - Pulsation Diagnosis, Correction, Repair
DECEMBER 1994 Enhanced IM240 Program - Implementation Plan
DECEMBER 1994 Ignition Key and Lock Cylinder - Revised
NOVEMBER 1994 A/C - R134a Leak Detection With Tracer Dye
OCTOBER 1994 Engine - Warranty Exchange Program
OCTOBER 1994 I/M 240 Repairs - Obtaining Technical Assistance
OCTOBER 1994 Leather Seat Covers - Cleaning Procedure
OCTOBER 1994 PROM/MEMCAL - Identification Marks
SEPTEMBER 1994 Campaign - Product Bulletin Numbering System
AUGUST 1994 SIR DTC 24 Diagnosis
JUNE 1993 Tools - Introduction Of The Fuel Injector Tester
NOVEMBER 1991 A/T - How To Use A Pressure Gauge
OCTOBER 1990 A/T - Engine Vacuum Testing
FEBRUARY 1990 A/T - Choosing the Right ATF
OCTOBER 1989 A/T - Math Part II
SEPTEMBER 1989 A/T - Twenty Steps To Successful Repairs
AUGUST 1989 A/T - Math Formulas Part I
NOVEMBER 1988 Battery - Diagnosis and Charging
SEPTEMBER 1987 A/T - Front Bushing Wear
AUGUST 1987 A/T - Slipping or No-Shift/Metal Sealing Rings
FEBRUARY 1981 Oxygen Sensors - Silica Contamination
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