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TSB (Technical Service Bulletins) and Factory Recall
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+ Fixes for common problems and updated factory repair procedures.
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Automotive Recalls and Technical Service
Bulletins (TSB) for
1992 Mercury Cougar/XR7 V6-232 3.8L
This is Technical Service Bulletin and
Automotive Recall Titles.
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Technical Service Bulletin Titles for 1992 Mercury Cougar/XR7 V6-232 3.8L
OCTOBER 1999 Recall - Headlamp Switch/Connector Replacement
NOVEMBER 1997 Recall - Fuel Line Abrasion
NOVEMBER 1995 Recall - Ignition Switch Replacement
Technical Service Bulletin Titles for 1992 Mercury Cougar/XR7 V6-232 3.8L
MARCH 1992 Recall - EEC Processor Inspection/Replacement
Technical Service Bulletin Titles for 1992 Mercury Cougar/XR7 V6-232 3.8L
DECEMBER 1993 Campaign - Throttle Lever Grommet Replacement
Technical Service Bulletin Titles for 1992 Mercury Cougar/XR7 V6-232 3.8L
JANUARY 2007 M/T - Mercon(R) V ATF Usage Information
JULY 2003 A/T - Cooler Flushing Service Tips
OCTOBER 2002 Engine - Cylinder Head Straightedge Surface Check
OCTOBER 2002 A/C System - Diagnosis and Service Tips
SEPTEMBER 2002 A/T - Inadvertent Shift Interlock Disabling
AUGUST 2002 Audio System - Whining/Buzzing Noise From Speakers
JUNE 2002 Aluminum Engine - New Cleaners/Service Tips
FEBRUARY 2002 Engine - Aluminum Block/Head Machining
JANUARY 2002 Engine Head Gasket - Approved Replacement Procedures
NOVEMBER 2001 Engine Coolant - Propylene Glycol Recommendations
MAY 2001 Wire Harness - Terminal Repair Kit
APRIL 2001 Fuel Pump - Whine Heard Through Radio Speakers
NOVEMBER 2000 A/T - In Line Fluid Filter Kit
OCTOBER 2000 Climate Control - Blower Control Service Tips
DECEMBER 1999 Fuel Economy - Customer Expectation vs. Vehicle Usage
NOVEMBER 1999 Wire Harness - Terminal Repair Kit/Wire Splice Procedure
SEPTEMBER 1999 A/C - Identification of Non Approved Refrigerants
JULY 1999 A/T - Transmission Flush and Fill Tool Available
MAY 1999 Motor Oil - Viscosity Grade Recommendation
JANUARY 1999 Fuel - Volatility Related Driveability Concerns
NOVEMBER 1998 Engine - Lean Driveability Symptoms
OCTOBER 1998 Exhaust System - Buzzing/Rattling Noise
SEPTEMBER 1998 A/C Evaporator Core - Water Drips Onto Floor
SEPTEMBER 1998 Seat Leather - Cleaning Procedure Tips
JUNE 1998 A/C - Filtering Refrigerant After Compressor Replacement
MAY 1998 Fuel Injectors - Non Warranty Reimbursement Testing
APRIL 1998 Engine - New Gasket Sealer
MARCH 1998 Brakes - New Silicone Compound/Grease
MARCH 1998 Lug Nuts - Proper Installation/Torqueing Procedure
MARCH 1998 Air Conditioning - R12 to R134A Retrofit Kit
FEBRUARY 1998 Air Conditioning - Musty/Mildew Type Odors
DECEMBER 1997 Blower Motor - Chirping/Squeaking
AUGUST 1997 Rear View Mirror - Reattachment
APRIL 1997 Rear Axle - Whining/Howling Noise
DECEMBER 1996 Torque Converter - Cleaning and Replacement Guidelines
NOVEMBER 1996 A/T Torque Converter - Leak Test Procedure
NOVEMBER 1996 Electrical Diode - Identification and Replacement
OCTOBER 1996 Mass Air Flow Sensor - Assembly Replacement
OCTOBER 1996 Windshield/Interior Glass - Fog/Film
OCTOBER 1996 Alternator - Discharge
SEPTEMBER 1996 A/C - New O Ring Applications
SEPTEMBER 1996 A/C O Ring - Availability and Applications
AUGUST 1996 A/C - R12 Refrigerant Substitutes Service Tip
JULY 1996 A/C System - Service TSB List
JUNE 1996 Differential - Chatter On Turns
MAY 1996 Fuel - California Reformulated Gasoline
JANUARY 1996 New Design Tie Rods - Revised Torque Requirements
JANUARY 1996 A/T - AODE, 4R7OW Valve Body Cross Leaks
DECEMBER 1995 Engine - Rocker Arm Squeak/Chirp/Knock Noise
NOVEMBER 1995 Air Conditioning - Water Drips On Floor
SEPTEMBER 1995 Air Conditioning - Approved Flushing Procedures
SEPTEMBER 1995 Recycled Engine Coolant - Service Tips
SEPTEMBER 1995 Temperature Gauge - Fluctuation/Inaccurate
AUGUST 1995 A/T - New Rotunda Fluid Changer Service Tip
JULY 1995 A/C Evaporator Core - On Vehicle Leak Test Requirement
JULY 1995 Temperature Gauge - Reads Low/Erratic
JUNE 1995 Windshield - Material Usage Procedure
APRIL 1995 Wiper Motor - Upgraded Service Kits
MARCH 1995 Brakes - Roughness During Application
MARCH 1995 Paint - Iron Particle Removal
MARCH 1995 A/C - Adding Refrigerant Oil Service Tip
MARCH 1995 Windshield/Backlite - Sealer Drips on Interior Trim
FEBRUARY 1995 Exhaust System - Moan and/or Vibration
JANUARY 1995 Air Conditioning - O Ring Removal Service Tip
JANUARY 1995 A/T - AOD Harsh 4-3 Kickdown/Valve Body Repair
JANUARY 1995 A/T - Delayed Engagement, Shift Errors, MLPS Codes
JANUARY 1995 A/T - Drive Axle and Wheel Lug Nut Torque Specifications
JANUARY 1995 A/T - Shifts To Neutral At Heavy Throttle
DECEMBER 1994 Engine - No Crank Condition
DECEMBER 1994 Brake Rotor - Machining Equipment/Warranty Information
NOVEMBER 1994 Paint - Preparation Procedure And MSDS Information
OCTOBER 1994 Front Seat Track Covers - Come Off When Moved Rearward
SEPTEMBER 1994 Front Seat - Loose or Clunk Noise
AUGUST 1994 Rear View Mirror - Detaches From Windshield
AUGUST 1994 Heated Exhaust Gas Oxygen Sensor - Application Chart
JULY 1994 A/C Compressor - Service Tips
JULY 1994 R-12 Refrigerant - Substitutes
JULY 1994 Thermactor Air Bypass Valve - Service Tip
JUNE 1994 A/C - Evaporator Core and Case Assembly Application
JUNE 1994 ATC/EATC - Cold Engine Lockout Operation
JUNE 1994 Axle - Rear Axle Cover Vent Hose Lubricant Leakage
MAY 1994 Engine - Rocker Arm Squeak/Chirp/Knock
MAY 1994 Headliner - Objectionable Odor
MAY 1994 Keyless Entry - Key Pad Illumination Non Functional
MAY 1994 Lower Intake Bolt/Stud - Revised Torque Procedure
MAY 1994 Rear Axle - Clunk From Rear End On Turns
APRIL 1994 Evaporator Core - Replacement
JANUARY 1994 A/C - Water Leaks From the Floor Ducts
JANUARY 1994 Air Conditioning - Poor Performance
JANUARY 1994 Fuel Pressure Regulator - Obsolete Part Return
JANUARY 1994 A/T - AODE Cooler Return Line Filter Installation
DECEMBER 1993 Heated Backlite - Inoperative
DECEMBER 1993 Power Steering System - Noisy
DECEMBER 1993 Starter Solenoids and Drives - Obsolete Parts Return
DECEMBER 1993 A/C Evaporator Tube - Refrigerant Leaks
DECEMBER 1993 A/C and Accessory Drive Belt - Breakage/Squeal
NOVEMBER 1993 Bumper Cover - Repair Materials Update
NOVEMBER 1993 Cooling System - New System Diagnostics
NOVEMBER 1993 Instrument Cluster Warning Lights - Dimly Lit
NOVEMBER 1993 Remote Keyless Entry System - Service Highlights
NOVEMBER 1993 A/T - AOD Diagnostic Information
NOVEMBER 1993 EGO Sensors - Silicone Contamination
NOVEMBER 1993 Engine Gasket Surface - Cleaning Procedures
NOVEMBER 1993 Moon Roof - Wind Noise When Fully Open
OCTOBER 1993 Air Conditioning - Return of Obsolete Filter Kits
OCTOBER 1993 Glass - Iridescence or Mottling In Tempered Glass
SEPTEMBER 1993 Air Conditioning - Use of Correct Fluorescent Tracer Dye
SEPTEMBER 1993 Body - Collision Repair Manual Revision
SEPTEMBER 1993 Instrument Cluster - Pinpoint Tests Revised
SEPTEMBER 1993 A/T - AOD Shudder In Reverse
JULY 1993 Deposit Resistant Fuel Injectors - Identification
JUNE 1993 Steering - Clunk/Rattle/Premature Tire Wear
JUNE 1993 Engine - Stalls/Hesitates/Long Cranking Times
JUNE 1993 Speedometer - Service Replacements With Pre-Set Mileage
APRIL 1993 Ashtray Door - Becomes Separated
APRIL 1993 Exterior Clearcoat - Cracking/Eroding/Peeling Off
MARCH 1993 Rear Brakes - Pedal Pulsation
MARCH 1993 Front Seat - Feels Loose
FEBRUARY 1993 Rear Axle - Moan or Slow Beating Noise At 55 MPH
JANUARY 1993 Power Door Lock - Inoperative
JANUARY 1993 Cooling System - Proper Fluid Concentrations
DECEMBER 1992 A/C System - Poor or Inadequate Cooling
DECEMBER 1992 A/C - FX15 Clutch Application Chart
DECEMBER 1992 Engine - Repair Tips to Avoid Potential Damage
NOVEMBER 1992 A/C Compressor - Oil Recovery & Measuring Procedure
NOVEMBER 1992 MIL ON/No Codes Set Explanation
NOVEMBER 1992 A/T - AOD Gear Whine
OCTOBER 1992 Fuel Gauge - Does Not Read Correctly
SEPTEMBER 1992 A/C Clutch - Slips At High Ambient Temperature
SEPTEMBER 1992 Brake Pedal - Slow or Does Not Completely Return
SEPTEMBER 1992 Door Glass Window - Binding/Comes Out of Channel
SEPTEMBER 1992 Automatic Ride Control - Diagnostic Test Revision
AUGUST 1992 A/C Compressor - Oil Recovery/Measuring Procedures
AUGUST 1992 A/C Compressor - Moan At Idle to 1,500RPM
JUNE 1992 A/C - Condensation Enters Passenger Compartment
JUNE 1992 Brakes - Roughness/Runout Check
MAY 1992 Emission Control - Part/System Name Standardization
APRIL 1992 A/C System - Poor Cooling Performance
APRIL 1992 Plastic Credit Card Keys - Cutting Procedure
MARCH 1992 Paint - Anti Chip Primer Repair Procedure
MARCH 1992 Paint - Rough Texture and/or Orange/Rust Dots
FEBRUARY 1992 A/C - FX 15 Compressor Clutch Shaft and Hub Assembly
FEBRUARY 1992 Paint Codes - New Identification Labels
FEBRUARY 1992 Safety Belts - Front/Rear Twisted at `D` Ring
FEBRUARY 1992 Brakes - Roughness/Pulsation/Steering Wheel Shake
FEBRUARY 1992 EEC IV - Self Test Codes and MIL Service Tips
JANUARY 1992 A/T - Diagnostic Trouble Codes for 1983-1992
DECEMBER 1991 Ignition System Diagnostics - Revision
DECEMBER 1991 Speakers - Popping Noise or Distortion
NOVEMBER 1991 A/T - How To Use A Pressure Gauge
SEPTEMBER 1991 Exterior Paint - Comprehensive Repair Procedures
JULY 1991 A/T - AOD Direct Clutch Failure/Excessive Case Bore Wear
MARCH 1991 A/T - AOD 4th Gear Complaints
OCTOBER 1990 A/T - Engine Vacuum Testing
FEBRUARY 1990 A/T - Choosing the Right ATF
OCTOBER 1989 A/T - Math Part II
SEPTEMBER 1989 A/T - Twenty Steps To Successful Repairs
AUGUST 1989 A/T - Math Formulas Part I
MARCH 1989 A/T - AOD 3-4 Accumulator Change
SEPTEMBER 1987 A/T - Front Bushing Wear
AUGUST 1987 A/T - Slipping or No-Shift/Metal Sealing Rings
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