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TSB (Technical Service Bulletins) and Factory Recall
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Automotive Recalls and Technical Service
Bulletins (TSB) for
1991 Saturn SL L4-1.9L DOHC VIN 7
This is Technical Service Bulletin and
Automotive Recall Titles.
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Technical Service Bulletin Titles for 1991 Saturn SL L4-1.9L DOHC VIN 7
AUGUST 1993 Recall - Replacement of Generator Wiring Harness
Technical Service Bulletin Titles for 1991 Saturn SL L4-1.9L DOHC VIN 7
MARCH 1994 Recall - Powertrain Control Module Replacement
Technical Service Bulletin Titles for 1991 Saturn SL L4-1.9L DOHC VIN 7
MAY 1991 Campaign - Engine Coolant Defect/Vehicle Exchange
Technical Service Bulletin Titles for 1991 Saturn SL L4-1.9L DOHC VIN 7
APRIL 2007 Tires - Proper Inflation Pressure Information
APRIL 2007 Body - Polypropylene Energy Absorber Replacement
APRIL 2007 Charging System - Low Voltage Display/Low/Dead Battery
APRIL 2007 Engine - Sealant Usage/procedures
MARCH 2007 Instruments - Reduced PRNDL Display Visibility
MARCH 2007 SRS - Front Passenger Seat Alteration Precautions
FEBRUARY 2007 Wheels/Tires - `Upsized` Wheel & Tire Information
FEBRUARY 2007 Engine, A/T - Shift/Driveability Concerns/MIL ON
JANUARY 2007 Locks - Key Code Securtiy Rules & Information
JANUARY 2007 Engine - Unnecessary Crankcase & Subsystem Flushing
JANUARY 2007 Body - Hem Flange Repair
JANUARY 2007 Tires - Radial Force Variation (RFV) Information
JANUARY 2007 A/T - Grinding/Growling In PARK On An Incline
DECEMBER 2006 Restraints - Availability of Seat Belt Extenders
DECEMBER 2006 Tools - Essential Service Tool Update # 9
NOVEMBER 2006 Warranty - Claims Submission
NOVEMBER 2006 Engine - Unnecessary Flushing Services
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline
NOVEMBER 2006 Fuel System - TOP TIER Detergent Gasoline Usage
NOVEMBER 2006 Info - Cancel TSB 05-00-89-005
NOVEMBER 2006 Tools - Essential Service Tool Update # 8
NOVEMBER 2006 M/T - Hydraulic Clutch Bleeding Procedure Improvement
OCTOBER 2006 Body - Metal Panel Adhesive Bonding Information
OCTOBER 2006 Interior - Eliminating Unwanted Odors
OCTOBER 2006 Tires - Tread Puncture Repair Procedures
SEPTEMBER 2006 Wheel Alignment - Recommendations/Requirements
SEPTEMBER 2006 Wheels - Pitting/Brake Dust On Chrome Wheels
SEPTEMBER 2006 A/T - Creeps In Neutral/Binds In Reverse/Click/Whine
SEPTEMBER 2006 Fuel System - GM Fuel System Treatment Plus(R)
SEPTEMBER 2006 Body - Distortion On Outer Glass Surfaces
SEPTEMBER 2006 Wheels - Changing Procedures/Precautions
AUGUST 2006 M/T - Normal Operating Characteristics
AUGUST 2006 Tires - Original Equipment Tire Characteristics
AUGUST 2006 Cooling System - Coolant Recycling Information
AUGUST 2006 Wheels Chrome Wheel Chemical Staining/Pitting/Corrosion
JULY 2006 Fuel System - E85 Fuel Usage Information
JUNE 2006 Windshield Wipers - Performance/Cleaning and Maintenance
JUNE 2006 Wheels - Aluminum Wheel Refinishing Recommendations
JUNE 2006 A/T - Clunk When Shifting From PARK/DRIVE/REVERSE
MAY 2006 Electrical - Instrument Panel & General Wiring Repair
APRIL 2006 Audio System - Portable Audio Equipment Noise
APRIL 2006 Wheels/Tires - Slow Leaks From Aluminum Wheels
MARCH 2006 Body - Urethane Adhesives for Glass Applications
MARCH 2006 Electrical - Battery Charging Tips
MARCH 2006 Tires/Wheels - Wheel Weight Usage Precautions
FEBRUARY 2006 A/T - Fluid Cooler Flushing
JANUARY 2006 Engine - Surface Conditioning Disc Usage Prohibition
JANUARY 2006 Fuel System - Fuel Injector Maintenance Cleaning
DECEMBER 2005 Tires/Wheels - Nitrogen Gas Usage for Filling Tires
APRIL 2005 Restraints - Child Seat Top Teather Attachment Kits
FEBRUARY 2005 Cooling System - Aluminum Radiator/Heater Core Info.
FEBRUARY 2005 Restraints - Air Bag System Diagnostics
FEBRUARY 2005 Power Steering System - Noises/Leaks
NOVEMBER 2004 Brakes - Pedal Pulsation/Vibration When Braking
AUGUST 2004 Body - Exterior Pinstripe/Vinyl Graphic Installation
JANUARY 2004 A/T - Shift Solenoid Service Applications
SEPTEMBER 2003 Brakes - Rear Brake Pulsation/Noise
MARCH 2003 Paint - Bumps or Iron Dust on Paint Surface
MARCH 2003 Engine - Remanufactured Engine Servicing
FEBRUARY 2003 Engine - Excessive Oil Consumption
JANUARY 2003 Cooling System - Coolant Discoloration Explanation
MARCH 2002 Vehicle - Flat Towing Guidelines
DECEMBER 2001 Brakes - ABS DTC`s 47, 48, 51 Service Information
AUGUST 2001 Engine Cooling System - Sealer Usage
MAY 2001 Windows - Fogging In High Humidity Conditions
MARCH 2001 A/C - Odors at Vehicle Start Up
FEBRUARY 2001 Engine - Driveability Concerns/Cooling System DTC`s Set
NOVEMBER 2000 Suspension - Chassis Lubrication Importance
OCTOBER 2000 Radio Antenna - Whistle Type Wind Noise
OCTOBER 2000 Right/Left Front Footwell Area - Water Leaks
JULY 2000 Firewall - Rattle Noise
DECEMBER 1999 A/C - Sizzling or Hissing Type Noise After Use
NOVEMBER 1999 Automatic Transaxle - Air Check Procedures
NOVEMBER 1999 PDT - Maintenance Program Discontinuation
OCTOBER 1999 Door/Rocker Panel - Updated Service Information
OCTOBER 1999 Headlamp Control Module - Replacement
SEPTEMBER 1999 A/C - New R&R Liquid Line to TXV or Suction Line to TXV
SEPTEMBER 1999 A/C - Reduced Oil Charge for R12 Service Compressor
JULY 1999 Engine - Mobile Lift Table
JULY 1999 Seat to Floor Panel Attachment - Stripped/Detached
JUNE 1999 Battery - New Charger
JUNE 1999 Engine (Internal) - Cleaning Products
APRIL 1999 Drivetrain - Design Changes to Differential Components
APRIL 1999 Ignition Coil - Available as a Service Part
APRIL 1999 Suspension - Design Changes to Strut Assemblies
MARCH 1999 M/T - Gear Rattle
MARCH 1999 Trap-Resistant Trunk Kit - Installation Procedure
JANUARY 1999 Engine - Manual Update Regarding Piston Installation
JANUARY 1999 Locks - Ignition Lock Cylinder Coding Update
DECEMBER 1998 Tools - Required for Valve Guide Inspection
NOVEMBER 1998 Engine - Information on Remanufactured Cylinder Heads
OCTOBER 1998 A/T - MIL ON with No DTCs After Transaxle Replacement
OCTOBER 1998 Seats - Revised Torque Specification for Front Adjuster
SEPTEMBER 1998 Child Restraint Seat - Top tether Hardware Package
SEPTEMBER 1998 Power Steering - Pump Drive Shaft Seal Leak
SEPTEMBER 1998 Tires - Vehicle Code Regarding Tire Chain Disclosure
JULY 1998 Computers & Controls - PCM/ABS Module EEPROM Listing
APRIL 1998 M/T - Quill Bearing Seal Tool J43270
FEBRUARY 1998 Air Bags - Update Regarding On-Off Switches
FEBRUARY 1998 A/C - Alternatives for R-12 Refrigerants
FEBRUARY 1998 Steering - Clunk/Rattle/Buzz Noise From Front
NOVEMBER 1997 Exhaust - Hoot or Moan Noise During Steady Throttle
NOVEMBER 1997 Keyless Entry/Security System - Information
AUGUST 1997 Antenna Mast - Whistle or Groaning Noise
JULY 1997 Battery and Generator - Revised Diagnostics
JUNE 1997 Engine - New Oil Pump Cover
JUNE 1997 Generator and Engine Wiring Harness - Design Changes
MAY 1997 Differential End Play Checking - Information Update
JANUARY 1997 A/C - Retrofitting R-12 to R-134a
NOVEMBER 1996 A/T - Updated Oil Pump Output/Line Pressure Test
OCTOBER 1996 Sunroof - Switch Assembly Removal & Installation Update
SEPTEMBER 1996 Policy - Core and Failed Parts Return Programs
AUGUST 1996 Brakes - New Bolt Torque Retention Compound for Caliper
AUGUST 1996 Brakes - Noise/Pulsation From Front
MAY 1996 Lights - Dome Light Falls Out of Headliner
APRIL 1996 Cooling System - Recycling of Extended-Life Coolants
APRIL 1996 Interior - Broken Interior Garnish Locator Mounting Tabs
MARCH 1996 M/T - Changes to Clutch Cover Assembly & Disc
FEBRUARY 1996 Upper Door Frame - Water leaks To Interior
JANUARY 1996 A/T - Creeps In Neutral/Binds In Reverse/Clicks/Whines
JANUARY 1996 Engine Controls - DTC`s 26, 32 & Flag 27 Manual Updates
JANUARY 1996 Exterior Trim - Door/Center Pillar Applique Misaligned
JANUARY 1996 Interior - Waterleak At Right/Left Front Footwell Area
JANUARY 1996 M/T - Rattle Noise in 2nd Gear During Left Hand Turns
DECEMBER 1995 A/T - Valvebody Cover Gasket Installation
NOVEMBER 1995 A/T - Clutch Plate Material Changes
OCTOBER 1995 A/C - Loss of Airflow From Outlets
AUGUST 1995 Steering/Transaxle/Engine - Updated Torque Specs
JULY 1995 Oil Fill Caps - Revised With Internal Relief Valve
JUNE 1995 Instrument Panel - Rattles and Squeaks
MAY 1995 Accessories - Installataion Precautions
MAY 1995 Antenna Mast - Whistling/Wind Noise at Highway Speeds
MAY 1995 Door Trim Panel Insert - Discoloration/Spotting on Side
MAY 1995 Exhaust - Squeak/Squawk Noise From Rear of Vehicle
MAY 1995 Rear Compartment Side Panel Assembly - Mid Year Change
APRIL 1995 Brakes - Grind or Growl Noise During Slow Speed Braking
APRIL 1995 Engine - Intermittent Cold Start Squeal
APRIL 1995 Engine Controls - PCM Cannot Communicate With PDT
MARCH 1995 A/T - Dexron® III Fluid Introduction
MARCH 1995 Audio Systems - Diagnostic Information
MARCH 1995 Brakes - Pedal Pulsation, Roughness, or Vibration
FEBRUARY 1995 A/T - MIL ON/DTC`s 45/46/49 Set
FEBRUARY 1995 Heater - Cool Air Flowing During Extended Idle
JANUARY 1995 A/T - Drive Axle and Wheel Lug Nut Torque Specifications
JANUARY 1995 A/T - Manual Control Valve Positioning
JANUARY 1995 Engine - Oil Consumption/Driveability
JANUARY 1995 Radiator Hose - Coolant Weeps or Drips at Connections
JANUARY 1995 Starter Motor - Design Change, Service Information
JANUARY 1995 Tools - Aftermarket Valve Spring Remove & Install
DECEMBER 1994 Battery/Retainer - New Design Parts
DECEMBER 1994 Engine - Stalls When Cold/Difficult to Restart
DECEMBER 1994 Interior - Water Drips Onto Seat/Carpet With Door Open
NOVEMBER 1994 Cruise Control - Speed Fluctuates
NOVEMBER 1994 Front Side Window Regulator - Design Change
NOVEMBER 1994 Ignition Lock Cylinder - Coding
OCTOBER 1994 Emissions - Vehicle Fails State Emission Test
OCTOBER 1994 Steering - Pull/Torque Steer and Wander
OCTOBER 1994 Wheel Nut - Torque Stick Usage
SEPTEMBER 1994 Chemicals - Choke and Brake Cleaner
AUGUST 1994 ABS Modulator Assembly - Design Change
AUGUST 1994 Carpet - Wet/Musty Odors
AUGUST 1994 Engine - Runs Rough or Hesitates
AUGUST 1994 Idler Pulley Bolt - Torque Specification
AUGUST 1994 Instrument Cluster Lens - Hazy or Fogged
AUGUST 1994 Manual Transaxle - Updated Parts
JUNE 1994 Power Door Lock - Wiring Connector Repair
JUNE 1994 Power Door Locks - Inoperative
MAY 1994 A/T - Sluggish Upshifts Or No 4TH Gear When Cold
MAY 1994 Front Door - Rattle at Belt Line
MAY 1994 Front Door Window - High Cranking Efforts
MAY 1994 Instrument Cluster Assembly - Replacement
MAY 1994 Piston Ring - Installation Clarification
APRIL 1994 Door - Will Not Open From Inside or Outside
APRIL 1994 Engine - Oil Appears to Leak from Rear Crankshaft Seal
APRIL 1994 Front Seatback Cushion Cover - Cut/Damaged
MARCH 1994 HVAC Controller Mode Lever - Stuck or Hard to Move
MARCH 1994 Seat Cushion - Scuff Marks/Cuts
FEBRUARY 1994 Anti-Lock Brake - Aftermarket Products Usage Precaution
FEBRUARY 1994 Connector Position Assurance (CPA) Retainer - Usage
FEBRUARY 1994 Engine - Stumbles, Runs Rough, or Surges
JANUARY 1994 A/C - Retrofitting R-12 Vehicles to R-134A
DECEMBER 1993 Audio - Speakers-Pop-When Using Cassette/Phone
DECEMBER 1993 Engine - Oil Filter Difficult To Remove, New Oil Fitting
DECEMBER 1993 MIL ON - No Start, Hard Start, Poor Idle, Hesitation
DECEMBER 1993 Tires - Manufacturers` Assistance
NOVEMBER 1993 A/T - Binds In Reverse & Creeps In Neutral After Repair
NOVEMBER 1993 A/T - Harsh Or Erratic Shifts Or Not Starting In 1st
NOVEMBER 1993 A/T - Harsh/Erratic Upshift After Transaxle Repair
NOVEMBER 1993 A/T - TCC Inop With PCM/TC Code 25
NOVEMBER 1993 Antitheft - Parts Information, Retailer Installed
NOVEMBER 1993 Body - Discoloration Or Corrosion On Upper Door Frames
NOVEMBER 1993 Disabling the Power Unlock from Driver`s Door Cylinder
NOVEMBER 1993 Engine - Intermittent Squeal/Whistle From Engine
NOVEMBER 1993 Fuel System - Fuel Effects on Driveability
NOVEMBER 1993 Interior - Excessive Vehicle Noise/Vibration
NOVEMBER 1993 Interior - Front of Headliner Wet Parked Facing Downhill
NOVEMBER 1993 Interior - Seat Belt Guide Track Chattering/Binding
NOVEMBER 1993 Paint - Polishing Techniques for Base Coat/Clear Coat
NOVEMBER 1993 Windshield - Water Leak At Top Corners
OCTOBER 1993 A/T - Failsafe Modes
OCTOBER 1993 Engine Controls - PCM, ABS, EEPROM Calibration Listing
OCTOBER 1993 Engine Coolant - Supplement Pellets Usage
OCTOBER 1993 Fuel - How Fuel Economy Is Determined
JULY 1993 Engine - Oil Seepage at Pan Drain Plug
JULY 1993 Vehicle - Disposition of Replaced Components
APRIL 1993 Wiper & Washer - Battery Telltale Light Flashes When On
MARCH 1993 A/C - Uneven Temperature Between L/R Heater Outlets
MARCH 1993 A/C - Whine or Hum When Blower Motor Turned On
MARCH 1993 Brakes - Pedal Pulsation/Vibration, Slowing of Vehicle
MARCH 1993 Tools - Handling Headlamp Aiming Spacing Kit
FEBRUARY 1993 Brakes - Park Brake Cables Hang Down Below Vehicle
JANUARY 1993 Door Outer Sealing Strips - Turn White/Flake
JANUARY 1993 Door Trim Panel - Buzzing Noise
JANUARY 1993 Seat Belts - Passive Restraint System Diagnostics
DECEMBER 1992 A/T - Fluid Indicator Shows Transaxle Is Overfilled
OCTOBER 1992 Cruise Control - Inoperative, Vehicle w/o Air Bag
OCTOBER 1992 ECM - Inter. No Cooling Fan/High Coolant Temp/Idle High
OCTOBER 1992 Interior - Buzzing At Rear of Vehicle Fuel Pump Related
SEPTEMBER 1992 A/C - Use of Alternate Refrigerants
SEPTEMBER 1992 A/T - Intermittent Electrical Problems
AUGUST 1992 A/C - Water or Debris Intrusion Into Blower Motor
AUGUST 1992 Doors - Revised Hinge Bolt Torque
JUNE 1992 A/T - 2nd Driven Gear Eliminated
JUNE 1992 Brakes - Park Brake Lever Rattle/Incorrect Lever Travel
JUNE 1992 ECM - Harsh 1-2 Shift During Light Throttle Acceleration
JUNE 1992 Engine - Oil Leak From Front Crankshaft Seal Area
JUNE 1992 Information On Towing
JUNE 1992 Instruments - Fuel Gage Reads Incorrectly
JUNE 1992 Interior - Ticking/Poping Noise From I/P Trim Panel
JUNE 1992 Tires - Flat-Spotting After Extended Park, Vibration
MAY 1992 A/T - Grinds Into Reverse, May Have DTC 22
MAY 1992 Body - Updated Collision Repair & Specifications
MAY 1992 Interior - Left Front Footwell Area Water Leak
MAY 1992 M/T - Intermittent Gear Hop-Out
APRIL 1992 Brakes (Front) - Dust Shields Eliminated From Vehicles
APRIL 1992 Electrical - New Fuse Size for Radio & Passive Restraint
APRIL 1992 Engine - Modified Torques For Steering Gear, Park Brake
APRIL 1992 M/T - Shifter Clicks During 1-2, 2-1, 3-4, or 4-3 Shifts
APRIL 1992 Tires - Side-to-Side Motion on Pavement W/Rain Grooves
MARCH 1992 Antitheft - Parts & Service Info, Retail Installed Alarm
MARCH 1992 Brakes - Revised ABS Wiring Diagram & Diagnostics
MARCH 1992 TSB - Updates/Corrections for Some 91-T-## Bulletins
FEBRUARY 1992 A/T - Erratic Shifts, Harsh Shifts/Slip Shifts
FEBRUARY 1992 Seat Belt Retractor - Does Not Fully Retract
JANUARY 1992 Steering - Column Shroud Rotates Slightly
JANUARY 1992 Windshield Washer Nozzle - New Procedures For Aiming
DECEMBER 1991 ABS Indicator Lamp - Flashes Intermittent Code 15
DECEMBER 1991 Fuel Pressure Test - Revision
DECEMBER 1991 Headlamps - Stay On With Switch in Off Position
DECEMBER 1991 New Warranty Information
NOVEMBER 1991 A/T - How To Use A Pressure Gauge
NOVEMBER 1991 ABS - Diagnostic Codes 44, 45 and 46 Service Information
NOVEMBER 1991 Engine - Misses During All Driving Conditions
NOVEMBER 1991 RR Panel Front Finish Lace - Does Not Stay in Place
NOVEMBER 1991 Side Window Garnish Molding - Loose From Frame
OCTOBER 1991 A/T - Reverse Idler Noise
OCTOBER 1991 Front Footwell - Water Leaks
OCTOBER 1991 Power Door Lock Actuators - Chatter
SEPTEMBER 1991 91-T-32A - 09/01/91
SEPTEMBER 1991 Engine - Intermittent Lack of Power Pulling From Stop
SEPTEMBER 1991 M/T - Hops Out of 5TH Gear
AUGUST 1991 A/T - Noisy or Chuggles During Certain Operations
AUGUST 1991 Engine - Misses, Surges, or Backfires in All Modes
AUGUST 1991 M/T - High Shift Effort
JULY 1991 Door Handle Assembly - Dust or Air Entering at Bottom
JULY 1991 Power Door Locks - Unintentional Activation
JULY 1991 SES Lamp ON, No Reverse Gear, PCM/TC Codes Set
JUNE 1991 A/C Control Lever - Revised Adjustment Procedures
JUNE 1991 Coolant Temperature Gage - At or On the Red Mark
JUNE 1991 Doors - Wind Noise From Front and Rear
JUNE 1991 Sunroof - Opens to Vent Position Only
MAY 1991 Door Seal - Discoloration
MAY 1991 Headliner - Sags At Rear
MAY 1991 Material Safety Data Sheets (MSDS)
MAY 1991 Remote Entry Device System
APRIL 1991 A/C System - Service Port Valve Core Replacement
APRIL 1991 Brakes (Rear) - Clicking Noise During Light Braking
APRIL 1991 Clutch Pedal - Squeaks During Movement
APRIL 1991 Diagnostic Systems - Software Update
APRIL 1991 Fuel Gauge - Reads Low For Fuel Remaining
APRIL 1991 PCM Programmer Tool - Inoperative
APRIL 1991 Service Stall System - Information Enhancement
FEBRUARY 1991 A/T - Retailer Repair Program
DECEMBER 1990 Paint - Codes/Colors/Cross References
FEBRUARY 1990 A/T - Choosing the Right ATF
OCTOBER 1989 A/T - Math Part II
SEPTEMBER 1989 A/T - Twenty Steps To Successful Repairs
AUGUST 1989 A/T - Math Formulas Part I
NOVEMBER 1988 Battery - Diagnosis and Charging
SEPTEMBER 1987 A/T - Front Bushing Wear
AUGUST 1987 A/T - Slipping or No-Shift/Metal Sealing Rings
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